195 lines
6.7 KiB
Markdown
195 lines
6.7 KiB
Markdown
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Cliente: Omega Packing
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Destinazione: Mexico
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Descrizione: Linea 7 Fàbrica de Jabòn la Corona
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### Motors:
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***
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| | Motor | 0,55KW | 0,75 KW | Photocell | IO | m/min a 50hz | IP |
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| :-: | ----- | :----: | ------- | :-------------: | :-------------------: | :----------: | --- |
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| 1 | M231 | x | | B51110 | IO45440.0 | 16.8 | 131 |
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| 2 | M232 | x | | B51120 | IO45440.1 | 16.2 | 132 |
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| 3 | M233 | x | | B51130 | IO45440.2 | 16.8 | 133 |
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| 4 | M234 | x | | B51140 | IO45440.3 | 16.8 | 134 |
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| 5 | M235 | x | | B51150 | IO45440.4 | 16.8 | 135 |
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| 6 | M236 | x | | B51160 | IO45440.5 | 16.8 | 136 |
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| 7 | M237 | x | | B51170 | IO45440.6 | 16.2 | 137 |
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| 8 | M238 | x | | B52110 | IO45441.0 | 16.2 | 138 |
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| 9 | M239 | x | | B52120 / B52130 | IO45441.1 / IO45441.2 | 16.2 | 139 |
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| 1 | M271 | | x | B53110 | IO45450.0 | 11.1 | 171 |
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| 2 | M272 | | x | B53120 | IO45450.1 | 11.1 | 172 |
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| 3 | M273 | x | | | | 11.0 | 173 |
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| 4 | M274 | | x | | | 11.1 | 174 |
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| 5 | M275 | | x | B53130 | | 11.1 | 175 |
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| 6 | M276 | x | | | | 8.2 | 176 |
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| 7 | M277 | | x | B53180 | | 11.1 | 177 |
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| 8 | M278 | x | | | | 8.3 | 178 |
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| 9 | M279 | | x | | | 11.0 | 179 |
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| 10 | M280 | | x | B53140 | | 11.1 | 180 |
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| 11 | M281 | | x | B53150 | | 11.1 | 181 |
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| 12 | M282 | | x | B53160 | | 11.1 | 182 |
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### IPs & Passwords
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***
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* IPs:
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* PLC: 10.1.30.11
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* HMI: 10.1.30.10
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* PLC: 192.168.1.11
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* IM 192.168.1.1
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* Stratix: 192.168.1.12
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* Inverters: 192.168.1.131 ... 182xx
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* On HMI Users:
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* Tec: 7777
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* Manager: 8888
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* Operator: 1111
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* Superuser: 82549
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* PanelView Plus Passwords:
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* VNC: 100
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* System: Vetromeccanica24
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* Setup: Vetromeccanica24
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* Web server 1734-AENTR/C: ( 10.1.30.12 )
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* User: admin
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* Password: password
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### Sections
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***
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The PLC is divided in 2 sections as TTOP / BCC from motors M231 to M239 and PACK / PCC from M271 to M282.
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For the synoptic the all the layout is divided on Left / Right.
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![[Pasted image 20241009140921.png|775]]
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![[Pasted image 20241014175842.png|775]]
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### Flows
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***
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All the line has two selection of flows.
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* In the TTOP area, you can select the FLOW to either M238 or M239. Based on this selection, the motors and the machines not involved in the flow will be disabled.
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* The same for the Palletizing area on the M279, can be selected to manual Palletizing or to the M280 flow.
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The flow logic work on the `P0_Common.R006_Flows` programs and force the selection of only one selection for each flow.
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![[Pasted image 20241014174923.png]]
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Then the motor logics used this flags to decide if the motor can run or not.
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##### Data:
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***
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![[Pasted image 20241015114012.png|1125]]
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### Motor Logic:
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***
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Every motor uses the same basic logic, copying on the Motor[1].I.Pht1 the photocell or photocells used on the motor.
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R201_Input:
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```pascal
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// Ingressi Motore M23160 - Omega
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if Motor[1].Presence then
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CPS(M23160:I,Motor[1].Drive.Telegram.I,1);
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Motor[1].I.CircuitBreaker:=IO45420.0;
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Motor[1].I.Thermic:=1;
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Motor[1].I.Pht1:=IO45440.0;// 0 Product presence - 1 Empty
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Motor[1].I.Pht2:=KI_NotPresent;
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...
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Motor[1].I.PEW:=KPEW_NotPresent;
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end_if;
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```
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![[Pasted image 20241014175316.png]]
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Then this photocells are filtered and used on the Enable
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![[Pasted image 20241014175450.png]]
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![[Pasted image 20241014175509.png]]
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Then the timer output is used to run the motor.
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### To save Data on the Recipe
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***
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![[Pasted image 20241009141036.png]]
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* With (4) the data is copied from Motors to PLC_Recipe
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![[Pasted image 20241009141416.png]]
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* With (1) the data is copied from PLC_Recipe to HMI_Recipe
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* With (2) the data is copied from HMI_Recipe to Recipe_DataStore
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### Signals with other machines:
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***
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On the P0_Common.R011_ExtMachines there is the main configuration of the tags used for the digital and analog communications.
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```pascal
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//ABILITAZIONI MACCHINE
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ExtMachine[KBlower].Presence :=0;
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ExtMachine[KUnscrambler].Presence :=0;
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ExtMachine[KFiller].Presence :=0;
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ExtMachine[KLabeller].Presence :=1;
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ExtMachine[KSleever].Presence :=1;
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ExtMachine[KShrinkWrapper].Presence :=1;
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ExtMachine[KPackInsert].Presence :=0;
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ExtMachine[KPallettizer].Presence :=1;
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ExtMachine[KPastorizer].Presence :=0;
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ExtMachine[KCluster].Presence :=0;
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ExtMachine[KDepal].Presence :=0;
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ExtMachine[KBalance].Presence :=1;
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```
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![[Pasted image 20241015114419.png]]
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![[Pasted image 20241015114433.png]]
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The HMI Texts are:
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![[Pasted image 20241015114507.png]]
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![[Pasted image 20241015114526.png]]
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For the especial cases of signals that are generated on different Px can be used the CommonOutputs tags
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##### P0_Common.R099_Output:
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```pascal
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//uscite ciclo Comune
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IO45610.3 := CommonOutputs.0 OR CommonOutputs.1;
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```
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![[Pasted image 20241015115154.png]]
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### PB71 / PB72 - Manual Palletizing
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***
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![[Pasted image 20241015115326.png|550]]
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#### For the manual palletizing the logic works like this:
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***
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| PB71.Manual | PB71.Auto | PB71.Stop | PB72.Manual | PB72.Auto | PB72.Stop | Function |
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| :---------: | :-------: | :-------: | :---------: | :-------: | :-------: | :------------------------: |
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| | | x | any | any | any | -> Stop |
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| any | any | any | | | x | -> Stop |
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| | x | | x | | | -> Manual run |
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| x | | | | x | | -> Manual run |
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| | x | | | x | | -> Auto run with photocell |
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* So any stop position stops the M279
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* To run in manual the other key must be in auto o manual
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* To run in auto both keys must be in auto
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