## Lines Transport Programming Information ### Table: Line Specifications *** | Line Name | Product | Max Speed | Product Spacing | Conveyor Speed | Coder Model | Mark & Read Solution | |-----------|---------|-----------|-----------------|----------------|-------------|----------------------| | Dressing | Bottles | 50 bpm | 200 mm | 10 m/min | 9750 | OCR | | FS Jar | Bottles | 30 bpm | 260 mm | 8 m/min | 9750 | OCR | | Copack | Bottles | 110 bpm | 200 mm | 22 m/min | 9750 | OCR | | Copack | Cases | 10 cpm | Not specified | Not specified | 5800 | OCR | | FS Jar | Cases | 5 cpm | Not specified | Not specified | 5800 | OCR | ### Additional Notes for Programming: 1. **Signal Communication:** - For the Copack Line, there are specific signals between the Labeler and Conveyor: - From Labeler to Vetro: 81KA3 (relay) for downstream accumulation alarm signal - From Vetro to Labeler: 80KA2 for the labeler infeed gate close signal 2. **Line Control:** - Blow molder: - Requires a DO for downstream full detection to inhibit bottle discharge - Requires a DI for restarting once downstream conveyor full condition is gone - Filler: No signals required for communication - Labeler (Dressing line): Consider signal for gate control of the accumulation table - Sealer: No signals required for communication with Cap Sealer for dressing 3. **Case Handling:** - Case supply is fully manual - Audible alarm needed for operator notice when cases are ejected - Cases conveyors and sealer should stop running and show an alarm to the operator 4. **Ejector Systems:** - Copack and FS Jar cases conveyors ejectors may need to be movable - Ejector electrical cabinet needs 24V DC power (not supplied by VMeccanica, only 480V or 110V AC available) - When ejector sensor is blocked, it should send a signal (specific actions to be determined) 5. **Scrap Management:** - Scrap on the bottle lines will be managed by Logicscontrol 6. **Coder Integration:** - Markem-Imaje will provide clean contacts for output management of the following conditions: - Camera Ready - Good Read - Bad Read - VMeccanica will use only the scrap signal for managing products not correctly read 7. **Mechanical Considerations:** - Support structures needed for coders, cameras, panel PCs, encoders, and photocells - Specific mounting instructions and dimensions provided in the documents 8. **Electrical Considerations:** - Power points needed for coders, Mark&Read panels, and panel PCs - Detailed power consumption information provided for each device 9. **Encoder and Sensor Details:** - Encoder model: 10012473 (for 5800), A41372 (for 9750) - Photocell details: A45640, 6mm diameter fiber tip Remember to refer to the original documents for detailed schematics and specific measurements for mounting the various components.