## General Information This document details the differences between the factory configuration of the Endress+Hauser Promass 500DP and the specific configuration implemented for the CO2 system in the mixer. ### Device Information | Parameter | Factory Configuration | CO2 System Configuration | |-----------|----------------------|--------------------------| | Device tag | Promass300/500DP | Promass300/500DP | | Serial number | X10F9F02000 | X10F9F02000 | | Firmware version | V1.00.02 | V1.00.02 | | Nominal diameter | DN15 / 1/2" | DN15 / 1/2" | ## Key Configuration Differences ### 1. Measurement Units | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | Mass flow unit | kg/h | g/min | Higher precision for real-time process control | | Mass unit | kg | g | Consistent with flow units | | Density unit | kg/l | g/ml | Consistent with mass units | | Medium selection | Liquid | Gas (Carbon dioxide CO2) | Correctly configured for CO2 measurement | ### 2. Communication and Fieldbus | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | Device address | 126 | 22 | Specific address in PROFIBUS network | | Status PROFIBUS Master Config | Not active | Active | Confirmation of active communication with PLC | | Bus termination | Off | On | Proper network termination for signal integrity | ### 3. Analog Output Configuration | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | 0/4 mA value (Output 1) | 0.000 kg/h | 0.000 g/min | Adjusted to system units | | 20 mA value (Output 1) | 1300.000 kg/h | 250000.0 g/min | Range adjusted for CO2 dosing process | | 100% bargraph value 1 | 1300.000 kg/h | 250000.0 g/min | Display range consistent with operational range | ### 4. Low Flow Cut Off | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | On value low flow cutoff | 26.0000 kg/h | 4333.333 g/min | Adjusted to eliminate noise readings when idle (26 kg/h ≈ 433 g/min) | | Off value low flow cutoff | 50% | 50% | No change | ### 5. Partially Filled Pipe Detection | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | Assign process variable | Density | Off | Disabled as not applicable for gas measurement | ### 6. Analog Input Configuration | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | Analog input 3 Channel | Corrected volume flow | Density | Modified for density monitoring | ### 7. Calibration and Adjustments | Parameter | Factory Values | CO2 System Values | Impact | |-----------|---------------|-------------------|--------| | Calibration factor | 1.8568 | 1.8568 | No change | | Zero point | 23 | 23 | No change | | Calibration date/time | 16.01.25 05:52 | 16.01.25 05:52 | Same calibration | ## Performance Parameters The device is configured with all the necessary performance parameters for CO2 measurement, with measurement status indicators showing "Good" for all active channels, indicating reliable operation. ## Recommendations 1. **Monitor flow range**: Verify that the configured range of 0-250000.0 g/min is appropriate for all operating conditions of the CO2 system. 2. **System integration verification**: Confirm that the PROFIBUS address (22) is correctly recognized by the control system. 3. **Density measurement validation**: Although CO2 density is relatively low, confirm that the density measurements are accurate for process control. 4. **Document future calibrations**: Maintain records of any additional adjustments made to the instrument. ## Conclusions The Promass 500DP configuration for the CO2 system has been specifically adapted to: 1. Work with more appropriate units for gas measurement (g/min instead of kg/h) 2. Establish measurement ranges appropriate for CO2 dosing (250000 g/min) 3. Configure the device specifically for carbon dioxide gas measurement 4. Set up PROFIBUS communication with the appropriate address for the system 5. Disable density-based partially filled pipe detection, which is not applicable for gas measurement These changes optimize the flowmeter's performance for its specific application in the CO2 dosing process.