```mermaid flowchart TB Start([Start]) --> A[Forklift deposits pallet] A --> B{Check Turntable
Position & Status} B -->|Case 2a| C[Turntable in
unload position
No pallet] C -->|Press Turntable
Rotation| D[Move to
load position] B -->|Case 2b| E[Turntable has pallet
Undressing chain empty] E -->|Press Turntable
Rotation| F[Advance pallet to
undressing zone] B -->|Case 2c| G[Turntable in
unload position
No pallet] G -->|Press Turntable
Rotation| H[Rotate to
load position] B -->|Case 3| I[Turntable in
load position
No pallet] I -->|Press Turntable
Rotation| J[Move pallet from
loading roller
to turntable] B -->|Case 4| K[Turntable has pallet
Undressing zone free] K -->|Press Turntable
Rotation| L[Stop loading roller
Rotate to unload] B -->|Case 5| M[Pallet on
undressing chain] M -->|Press Pallet
Ready| N[Advance pallet
into machine] D & F & H & J & L & N --> End([End]) note[Note: All movements require continuous
button press. First button pressed
inhibits other button.] End --> note ``` ![[Pasted image 20241221113121.png|800]]s | Step | Operation | Description | Controls/Sensors | |------|-----------|-------------|-----------------| | 1 | Pallet Placement | Forklift deposits the pallet to be undressed | Photocell B2-BF41620 engaged | | 2a | Turntable Position - Empty | If turntable is in unload position without pallet, pressing Turntable Rotation button moves it to load position | - Turntable Rotation button
- Position sensors | | 2b | Turntable Position - With Pallet | If turntable has pallet and undressing chain is empty, pressing Turntable Rotation button advances pallet to undressing zone, moving both turntable chain and undressing chain | - Turntable Rotation button
- Pallet presence sensors
- Chain sensors | | 2c | Turntable Position - Reset | If turntable is in unload position without pallet, pressing Turntable Rotation button rotates it to load position | - Turntable Rotation button
- Position sensors | | 3 | Pallet Loading | With turntable in load position and empty, pressing Turntable Rotation button moves pallet from loading roller to turntable | - Turntable Rotation button
- Loading roller pallet sensor | | 4 | Pallet Transfer | If turntable has pallet and undressing zone roller is free, pressing Turntable Rotation button stops loading roller and rotates turntable to unload position | - Turntable Rotation button
- Pallet presence sensors
- Roller status sensors | | 5 | Pallet Ready | With pallet on undressing chain, pressing Pallet Ready button advances pallet into machine while keeping turntable stationary | - Pallet Ready button
- Undressing chain pallet sensor | **Important Notes:** - All movement operations must be performed with one of the two buttons pressed - The first button pressed inhibits movements of the other - Both buttons are wired to safety inputs ![[Pasted image 20241221121534.png|650]] #### Fasciatore: ![[Schema Modifica_Página_10.png|800]] ![[Schema Modifica_Página_16.png|800]] ### IO - Table *** | Type | Signal ID | Address | Description | Notes | | ------------------- | ------------ | ------------- | ---------------------------------------------- | ------------------ | | **Safety Inputs** | | | | | | Input | SB20210 | X20 | Carpet Push-button - Access Reset | | | Input | SA20280 | E5.6/X30 | Door Push-button - Access Request | | | Input | SA20290 | E5.7/X31 | Door Push-button - Access Request Confirmation | | | Input | SQ10410 | E16.3 | Gate 3 - Closed Signal | | | Input | K78.01 | E7.2 | Wrapper - Transport in Motion | | | Input | K78.02 | E7.3 | Wrapper - Transfer Memory | | | Input | K78.04 | E740.1 | Wrapper - Emergency Channel 1 | | | Input | K78.05 | E740.3 | Wrapper - Emergency Channel 2 | | | Input | SQ10410(Y2) | E746.3 | Gate 3 Undressing Zone - Closed | | | Input | SQ10410(Y1) | E746.7 | Gate 3 Undressing Zone - Closed | | | Input | BR10430A | I798.3 | Undressing Zone Barrier OK | | | Input | BR10430B | I798.7 | Undressing Zone Barrier OK | | | Input | R3613_QBAD | I729.3 | Gate 3 Undressing Zone - Closing QBAD | | | Input | SB99A70 | E705.3/E705.7 | Emergency X32 | Added on 26-11 | | Input | Safety Input | E711.1 | ==Pallet Ready== | Replaced E7.6 | | Input | Safety Input | E711.5 | ==Pal/Depal Selection== | Replaced E5.4 | | Input | Safety Input | E711.6 | Pal/Depal Selection | Not used currently | | Input | Safety Input | E711.7 | ==Turntable Rotation== | Replaced E7.1 | | **Safety Outputs** | | | | | | Output | R3613 | Q729.3 | Gate 3 Undressing Zone - Closing | | | **Feedback/Status** | | | | | | Status | HL23110 | X20 | Undressing Zone Push-button - Access Reset | | | Status | SH20210 | X20 | Undressing Zone Push-button - Access Request | | **Special Notes:** 1. Input E7.1 is shown as free in electrical diagram but is actually used in software (Undressing Push-button (X24) - Input Start (Turntable Rotation)) 2. R3212 SAFETY is used but the diagram is not updated 3. When adding safety variables, there is a need to update safety-rtg1 DB 1010 ### Pulsanti: Pallet OK: * E711.1-> (S) "M1041.6" -> "M1041.7" -> (FC1041) "M500.5" o M500.7 * M500.5 -> Avanti U6710 ( FC320 Seg 8 ) Inverter: U6710 Rotazzione: * E711.7 -> "M504.1" Inverter: U7010 (FC320 Net14 - Rotazione Ralla) e U6910 (FC320 Net12 - Catenaria Ralla) `SH20480Pulsante : E711.1` `Pulsante Rotazione Ralla : E711.7` SH20420_H - Luce rotazione ### Inverter - FC320 ![[Pasted image 20241226204244.png|800]] ### Modifica Palet OK *** ![[Pasted image 20241226210354.png|800]]