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Obsidean_VM/04-SIDEL/05 - E5.007161 - Modifica O.../SAE346 - Software adaptatio...

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#Tia #Mixer

Tag: "E5_007161"

###Added new 2.5 FB1 & tested:

!Pasted image 20250407095858.png

Disabled Get-Put Logic for the communication to allow communication Iso-on-TCP FB1 with the Filler

!Pasted image 20250407100015.png

IM155 Setup

!Pasted image 20250408105136.png

Name IO Type
0925A1 1 I5 DI ST 8 24VDC 6ES7 131-6BF00-0BA0
0929A1 2 I10 DI ST 8X24VDC
0931A1 3 I11 DI ST 8 24VDC 6ES7 131-6BF01-0BA0
0933A1 4 I12 DI ST 8 24VDC 6ES7 131-6BF01-0BA0
0940A1 5 I60 DI ST 8 24VDC 6ES7 131-6BF01-0BA0
0946A1 6 I68 DI ST 8 24VDC 6ES7 131-6BF01-0BA0
0951A1 7 I102 DI ST 8X24VDC 6ES7 131-6BF01-0BA0
0967A1 8 I112 DI ST 8X24VDC 6ES7 131-6BF01-0BA0
0990A1 9 PIW800
PIW802		 AL ST 2XI 2-4-WIRE 6ES7 134-6GB00-0BA1
0991A1 10 PIW804
PIW806		 AL ST 2XI 2-4-WIRE 6ES7 134-6GB00-0BA1
0992A1 11 PIW808
PIW810		 AL ST 2XI 2-4-WIRE 6ES7 134-6GB00-0BA1
0993A1 12 PIW812
PIW814		 AL ST 2XI 2-4-WIRE 6ES7 134-6GB00-0BA1
0994A1 13 PIW816
PIW818		 AL ST 2XI 2-4-WIRE 6ES7 134-6GB00-0BA1
0995A1 14 PIW820
PIW822		 2XU ST 6ES7 134-6FB00-0BA1
0996A1 15 PIW826
PIW828		 AL ST 2XI 2-4-WIRE 6ES7 134-6FB00-0BA1
1010A1 16 PQW800
PQW802		 2XL ST 6ES7135-6GB00-0BA1
1011A1 17 PQW804
PQW806		 2XL ST 6ES7135-6GB00-0BA1
1012A1 18 PQW812
PQW814		 2X1 ST 6ES7135-6GB00-0BA1
1013A1 19 PQW820
PQW822		 2X1 ST 6ES7135-6GB00-0BA1
1014A1 20 PQW824
PQW826		 2X1 ST 6ES7135-6GB00-0BA1
1045A1 21 A5 DQ ST 8X24VDC0.5A 6ES7132-6BF01-0BA0
1052A1 22 A11 DQ ST 8X24VDC0.5A 6ES7132-6BF01-0BA0
1055A1 23 A60 DQ ST 8X24VDC0.5A 6ES7132-6BF01-0BA0
1062A1 24 A68 DQ ST 8X24VDC0.5A 6ES7132-6BF01-0BA0
SERVER 6ES7193-6PA00-0AA0

Festo IO adapted

!Pasted image 20250408105107.png

Electrical Diagram

IO Tag Descripcion Descripcion
E5.0 MAX TEMPERATURE ALARM
E5.1 0760K1 AUXILIARY CIRC. ON
E5.2 0760S4 EMERGENCY EMERGENZA
E5.3 0925A1/4 BUFFER BATTERY READY
E5.4 0925A1/5 UPS ALARM
E5.5 0925A1/6 BATTERY POWER SUPPLY
E10.0 0160Q2 P1 WATER PUMP OVERLOAD SWITCH
E10.1 0163Q2 SYRUP PUMP OVERLOAD
E10.2 0166Q2 OVERPRESSURE PUMP THERMIC SWITCH
E10.3 0169Q2 RECIRCULATION PUMP OVERLOAD
E11.0 0160K4 P1 WATER PUMP FAULT / Feedback
E11.1 0163K8 SYRUP PUMP FAULT / Feedback
E11.3 0169K8 PRODUCT RECYCLE PUMP
E12.0 SOFTSTART RUNNING
E12.1 0820F8 OVERLOAD ANTON PAAR
E12.4 0934S1 AIR PRESSURE
E12.5 0934B3 DEARETOR 1 MINIMUM LEVELPROBE
E12.6 0934B6 STORE TANK MIN LEVELPROBE
E60.0 CIP MODE
E60.1 RINSE MODE
E60.2 CIP DRAINAGE REQUEST
E60.3 CIP COMPLETED
E68.0 SYR.0 SYRUPS ROOM PUMP RUN
E68.1 SYR.1 WATER PUMP SYRUP ROOM
E102.3 0951S8 AVM362 OPEN
E102.2 0951S6 AVM346 OPEN
E112.2 0967A1/3 AVM346 CLOSED
E112.3 0967A1/4 AVM362 CHIUSA
E112.4 0967A1/5 CLOSED VALVE RMM301
E112.5 0967A1/6 CLOSED VALVE RMP302
E112.6 0967A1/7 CLOSED VALVE RMM303
IW800 990U2 - 990B2 H2O DEAREATOR TEMP
IW804 991B2 STORAGE TANK LEVEL
IW806 991B6 STORAGE TANK PRESSURE SENSOR
IW808 992B2 SYROP TANK LEVEL
IW810 992B6 DIFFERENTIAL PRESSURE GAUGE
IW812 993U2 - 993B2 PRODUCT TEMPERATURE SENSOR
IW816 994B3 INLET SYRUP PRESSURE SENSOR
IW820 AIR VACUUM CO2 FLOW CONTROL
IW824 NORGREN (PV) VALVE ANALOG OUTPUT
IW826 805B1 CO2 TANK PRESSURE CONTROL
AW800 WATER MOTOR VALVE
AW802 CO2 MOTOR VALVE
AW804 SYRUP MOTOR VALVE
AW806 SYRUP INFEED VALVE
AW812 PRODUCT TEMPERATURE
AW820 AIR VACUUM CO2 FLOW CONTROL
AW824 NOGREN VALVE ANALOGICAL INPUT (SP)
AW826 CO2 TANK PRESSURE CONTROL
A5.0 HMI POWER SUPPLY RESTORE
A5.1 CONTROL CIRCUIT RUN
A5.5 1046H0 YELLOW
A5.7 1046H0 ACOUSTIC ALARM
A11.0 1052K1 WATER PUMP CONTROL
A11.1 SYRUP PUMP CONTROL
A11.3 RECIRCULATION PUMP CONTROL
A11.6 1053K6 SYRUP VALVE ENABLE
A60.0 1055U0 CIP REQUEST
A60.1 1055U2 CIP DRAINAGE FINISHED
A68.0 1062U0 SIRUP REQUEST
A68.1 1062U2 WATER REQUEST

Festo

A100.0 SFIATO SATURATORE CARBONATOR BLOW-OFF
A100.1 RICIRCOLO PRODOTTO PRODUCT RECYCLE
A100.2 SCARICO DEAREATORE DEAREATOR BLOW-OFF
A100.3 SCARICO SATURATORE CARBONATOR DISCHARGE
A100.4 SCARICO SCIROPPO SYRUP BLOW-OFF
A100.5 DIVOSFERA SATURATORE CARBONATOR SPRAY BALL
A100.6 PIENO TROPPO DEAREATORE DEAREATOR OVERLOAD
A100.7 TROPPO PIENO SATURATORE CARBONATOR OERLOAD
A101.0 SFIATO ARIA POMPA PRODOTTO PRODUCT PUMP AIR BLOW-OFF
A101.1 SCARICO SERPENTINA TUBULAR EL. BLOW-OFF
A101.2 RICICLO SCIROPPO START-UP SYRUP RECIRCULATING START-UP
A101.3 INTERCETTAZIONE INIETT.CO2 CO2 INJECTOR INTERCEPTION
A101.4 DEAREATORE DIVOSFERA DEAREATOR SPRAY BALL
A101.5 DEAREAZ. ACOUA IN RISCIACOUO DEAREATOR RINSING WATER
A101.6 SCARICO TUBO SCIROPPO SYRUP PIPE BLOW-OFF
A101.7 SCARICO SCAMBIATORE EXCHANGER R DISCHARGE
A102.1 USCITA PRODOTTO PRODUCT OUTLET
A102.3 RICIRCOLO PRODOTTO PRODUCT RECYCLE
A102.4 SANIFICAZIONE SANITIZING
A102.5 DRENAGGIO TUB. SANIFIC. SANITIZING PIPE DRAINAGE
A102.6 DIVOSFERA SCIROPPO SYRUP SPRAY BALL
A103.4 GALLEGGIANTE DEAREATORE DEAREATOR FLOATER
A103.5 INVASAMENTO DEAREATORE DEAREATOR MAX. FILL

Adaptation to Master

Digital Inputs (E - DI_)

Dirección PLC Tag SIDEL Mixer Tipo Dato Descripción PLC Descripción SIDEL Mixer Observaciones
E5.0 DI_MaxTempAlarm Bool MAX TEMPERATURE ALARM Electrical Cabinet High Temperature Coincidencia directa
E5.1 DI_AuxVoltage_On Bool AUXILIARY CIRC. ON Electrical Panel Restored Función similar
E5.2 DI_Emergency_Pressed Bool EMERGENCY EMERGENZA Electrical Panel Emergency Button Coincidencia directa
E5.3 DI_UPSBatteryReady Bool BUFFER BATTERY READY UPS Battery ready Función similar
E5.4 DI_UPSAlarm Bool UPS ALARM UPS Alarm Coincidencia exacta
E5.5 DI_UPSsupply Bool BATTERY POWER SUPPLY UPS supply OK Función similar
E10.0 DI_PPN301_Ovrld Bool P1 WATER PUMP OVERLOAD SWITCH PPN301 - Deaireator Pump Overload Según equivalencia P1=301
E10.1 DI_PPP302_Ovrld Bool SYRUP PUMP OVERLOAD PPP302 - Syrup Pump Overload Según equivalencia P2=302
E10.2 DI_PPM303_Ovrld Bool OVERPRESSURE PUMP THERMIC SWITCH PPM303 - Product Pump Overload Según equivalencia P3=303
E10.3 DI_PPM306_Ovrld Bool RECIRCULATION PUMP OVERLOAD PPM306 - Recirculating Pump Overload Según equivalencia P6=306
E11.0 DI_PPN301_Contactor Bool P1 WATER PUMP FAULT / Feedback PPN301 - Deaireator Pump Feedback Corresponde a señal K (feedback)
E11.1 DI_PPP302_Contactor Bool SYRUP PUMP FAULT / Feedback PPP302 - Syrup Pump Feedback Corresponde a señal K (feedback)
E11.3 DI_PPM306_Contactor Bool PRODUCT RECYCLE PUMP PPM306 - Recirculating Pump Feedback Corresponde a señal K (feedback)
E12.0 DI_PPN301_SoftStOvr Bool SOFTSTART RUNNING PPN301 - Deaireator Pump Softstarter Ready Función similar
E12.4 DI_Air_InletPress_OK Bool AIR PRESSURE Air Pressure Switch Función similar
E12.5 DI_LSN301L Bool DEARETOR 1 MINIMUM LEVELPROBE LSN301_L - Deaireator Tank Minimun Level Coincidencia directa
E12.6 DI_LSM302L Bool STORE TANK MIN LEVELPROBE LSM302_L - Product Tank Minimun Level Coincidencia directa
E60.0 DI_CIP_CIP_Enable Bool CIP MODE From CIP Enable Función similar
E60.1 DI_CIP_CIP_Rinse Bool RINSE MODE From CIP Running Función similar
E60.2 DI_CIP_Drain Bool CIP DRAINAGE REQUEST From CIP Drain Coincidencia directa
E60.3 DI_CIP_CleaningCompleted Bool CIP COMPLETED CIP - Cip Cleaning Completed Coincidencia directa
E68.0 DI_SyrRoom_Pump_Ready Bool SYRUPS ROOM PUMP RUN Syrup Room - Pump ready Función similar
E68.1 DI_SyrRoom_WatPumpReady Bool WATER PUMP SYRUP ROOM From Syrup Room - Water Pump Ready Coincidencia directa
E102.2 DI_AVM346_Open Bool AVM346 OPEN AVM346 - Feedback ON Coincidencia exacta
E102.3 DI_AVM362_Open Bool AVM362 OPEN AVM362 - Feedback ON Coincidencia exacta
E112.2 DI_AVM346_Close Bool AVM346 CLOSED AVM346 - Feedback OFF Coincidencia exacta
E112.3 DI_AVM362_Close Bool AVM362 CHIUSA AVM362 - Feedback OFF Coincidencia exacta
E112.4 DI_RMM301_Closed Bool CLOSED VALVE RMM301 RMM301 - Feedback OFF (VM1WATER) Coincidencia exacta
E112.5 DI_RMP302_Closed Bool CLOSED VALVE RMP302 RMP302 - Feedback OFF (VM2 SYRUP) Coincidencia exacta
E112.6 DI_RMM303_Closed Bool CLOSED VALVE RMM303 RMM303 - Feedback OFF (VM3 CO2) Coincidencia exacta

Analog Inputs (IW - P_AI_)

Dirección PLC Tag SIDEL Mixer Tipo Dato Descripción PLC Descripción SIDEL Mixer Observaciones
IW800 P_AI_TTN321 Word H2O DEAREATOR TEMP TTN321 - Deaireator Temperature Función similar
IW804 P_AI_LTM302 Word STORAGE TANK LEVEL LTM302 - Product Tank Level Coincidencia directa
IW806 P_AI_PTM304 Word STORAGE TANK PRESSURE SENSOR PTM304 - Product Tank Pressure Coincidencia directa
IW808 P_AI_LTP303 Word SYROP TANK LEVEL LTP303 - Syrup Tank Level Coincidencia directa
IW810 P_AI_PTF203 Word DIFFERENTIAL PRESSURE GAUGE PTF203 - Differential Pressure Coincidencia directa
IW812 P_AI_TTM306 Word PRODUCT TEMPERATURE SENSOR TTM306 - Chiller Temperature Posible coincidencia
IW816 P_AI_PTP338 Word INLET SYRUP PRESSURE SENSOR PTP338 - Syrup Inlet Pressure Coincidencia directa
IW820 P_AI_RVN304 Word AIR VACUUM CO2 FLOW CONTROL RVN304 - Deaireation Valve Posible coincidencia
IW824 P_AI_PCM306 Word NORGREN (PV) VALVE ANALOG OUTPUT PCM306 - Gas Pressure Injection Según referencia NORGREN
IW826 P_AI_ProductCO2 Word CO2 TANK PRESSURE CONTROL Product Analizer - Product CO2 Función similar

Digital Outputs (A - DO_)

Dirección PLC Tag SIDEL Mixer Tipo Dato Descripción PLC Descripción SIDEL Mixer Observaciones
A5.0 DO_HMIPowerSupply Bool HMI POWER SUPPLY RESTORE Cut Power to PC Función similar
A5.1 DO_CtrlCircuitRun Bool CONTROL CIRCUIT RUN Electrical Panel Reset Coincidencia directa
A5.5 DO_Yellow_Lamp Bool YELLOW DO_Yellow_Lamp Coincidencia exacta
A5.7 DO_Horn Bool ACOUSTIC ALARM DO_Horn Coincidencia directa
A11.0 DO_PPN301_Run Bool WATER PUMP CONTROL DO_PPN301_SoftStartPower Según equivalencia P1=301
A11.1 DO_PPP302_Run Bool SYRUP PUMP CONTROL DO_PPP302_Run Según equivalencia P2=302
A11.3 DO_PPM306_Run Bool RECIRCULATION PUMP CONTROL DO_PPM306_Run Según equivalencia P6=306
A11.6 DO_SyrupValve_Enable Bool SYRUP VALVE ENABLE Valve Power Enable Coincidencia directa
A60.0 DO_CIP_Mode_En Bool CIP REQUEST To CIP Mode Enable Función similar
A60.1 DO_CIP_DrainCompleted Bool CIP DRAINAGE FINISHED CIP - Drain Completed Función similar
A68.0 DO_SyrRoom_SyrupRequest Bool SIRUP REQUEST SYRUP ROOM - Syrup Request Coincidencia directa
A68.1 DO_SyRm_WaterRequest Bool WATER REQUEST To syrup Room Water Request Coincidencia directa

Analog Outputs (AW - P_AO_)

Dirección PLC Tag SIDEL Mixer Tipo Dato Descripción PLC Descripción SIDEL Mixer Observaciones
AW800 P_AO_RMM301 Word WATER MOTOR VALVE RMM301 - Water Flow Control Coincidencia directa
AW802 P_AO_RMM303 Word CO2 MOTOR VALVE RMM303 - Gas Flow Control Coincidencia directa
AW804 P_AO_RMP302 Word SYRUP MOTOR VALVE RMP302 - Syrup Flow Control Coincidencia directa
AW806 P_AO_RVP303 Word SYRUP INFEED VALVE RVP303 - Syrup Tank Level Valve Posible coincidencia
AW812 P_AO_RVM319 Word PRODUCT TEMPERATURE RVM319 - Chiller Temperature control Función similar
AW820 P_AO_RVN304 Word AIR VACUUM CO2 FLOW CONTROL RVN304 - Deaireation Valve Coincidencia directa
AW824 P_AO_PCM306 Word NOGREN VALVE ANALOGICAL INPUT (SP) PCM306 - Gas Injection Pressure Control Según referencia NORGREN
AW826 P_AO_RVM301 Word CO2 TANK PRESSURE CONTROL RVM301 - Product Tank Pressure Valve

Legend of equivalences

  • __K : COMMAND RELAY - FEEDBACK SIGNAL (Señales de retroalimentación)
  • __Q : TERMIC OVERLOAD SIGNAL (Señales de sobrecarga térmica)
  • P1 = WATER PUMP = SOFTSTART = 301 (160Q2:E10.0 = 160K4:E11.0)
  • P2 = SYRUP PUMP = 302 (163Q2:E10.1 = 163K8:E11.1)
  • P3 = OVERPRESSURE PRODUCT PUMP = 303 (166Q2:E10.2)
  • P6 = RECYCLE PUMP = 306 (169Q2:E10.3 = 169K8:E11.3)
  • Anton Paar = Analizatore

Profibus

  • Water Volumetric 251U1 - (Nodo 30)

    • Volume Flow : E3080-3084
    • Totalizer Value: E3100-3104 - PAW: 3100

  • Syrup_Mass_252U1 - (Nodo 31) - FTP302 - Flow Transmitter

    • Mass Flow: 2030-2034
    • Density: 2045-2049
    • Concentration: 2050-2054
    • Temperature: 2055-2059
    • Totalizer Value: PEW2070-2074 - PAW: 2070

  • CO2_Mass_253U1 - (Nodo 32)

    • Mass Flow: 3200-3204
    • Density: 3215-3219
    • Temperature: 3225-3229
    • Totalizer: 3240-3244 - PAW: 3240

  • Festo CPX : ( Node 12 )

    • PEW501
    • PAB100, 101, 102, 103

  • Anton Paar : ( Node 40 )

    • IN128 mPDS5>PLC_4_1 : PEW15000-15031
    • IN128 mPDS5>PLC_4_2 : PEW15000-15031
    • IN128 mPDS5>PLC_4_3 : PEW15000-15031
    • IN128 mPDS5>PLC_4_4 : PEW15000-15031
    • OUT128 PLC>mPDS5_4_1 : PAW15000-15031
    • OUT128 PLC>mPDS5_4_2 : PAW15032-15063
    • OUT128 PLC>mPDS5_4_3 : PAW15064-15095
    • OUT128 PLC>mPDS5_4_4 : PAW15096-15127

Tag for Anto Paar:

P_PDS_CO2 Real %ED15060
P_PDS_Product_Brix Real %ED15084
P_PDS_Temperature Real %ED15104
P_PDS_Density Real %ED15112

Master adaptation
P_FTP302_Flow Real %ED2030 MIX - Profibus Variables
P_FTP302_Flow_State Byte %EB2034 MIX - Profibus Variables
P_FTP302_Density Real %ED2045 MIX - Profibus Variables
P_FTP302_Density_State Byte %EB2049 MIX - Profibus Variables
P_FTP302_Brix Real %ED2050 MIX - Profibus Variables
P_FTP302_Brix_State Byte %EB2054 MIX - Profibus Variables
P_FTP302_Temp Real %ED2055 MIX - Profibus Variables
P_FTP302_Temp_State Byte %EB2059 MIX - Profibus Variables
P_FTP302_Totalizer Real %ED2070 MIX - Profibus Variables
P_FTP302_Totaliz_State Byte %EB2074 MIX - Profibus Variables
P_FTN301_Flow Real %ED3080 MIX - Profibus Variables
P_FTN301_Flow_State Byte %EB3084 MIX - Profibus Variables
P_FTN301_Totalizer Real %ED3100 MIX - Profibus Variables
P_FTN301_Totaliz_State Byte %EB3104 MIX - Profibus Variables
P_FTM303_Flow Real %ED3200 MIX - Profibus Variables
P_FTM303_Flow_State Byte %EB3204 MIX - Profibus Variables
P_FTM303_Density Real %ED3215 MIX - Profibus Variables
P_FTM303_Density_State Byte %EB3219 MIX - Profibus Variables
P_FTM303_Temperature Real %ED3225 MIX - Profibus Variables
P_FTM303_Temperature_State Byte %EB3229 MIX - Profibus Variables
P_FTM303_Totalizer Real %ED3240 MIX - Profibus Variables
P_FTM303_Totalizer_State Byte %EB3244 MIX - Profibus Variables

Remaining points

  1. Check exchange signals
  2. Check machine parameters from S7 ✅ 2025-04-09