218 lines
26 KiB
Markdown
218 lines
26 KiB
Markdown
# IO Adapted - Análisis Semántico TwinCAT → TIA Portal
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**Fecha de generación:** 2025-01-16 01:15:00
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## 📊 Resumen Ejecutivo
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- **Total entradas:** 80
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- **Mapeadas >80%:** 71 (88.8%)
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- **Address Match:** 0 (no hay correspondencia directa de direcciones)
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- **Semantic Match Alta:** 57 (71.3%)
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- **Semantic Match Media:** 14 (17.5%)
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- **No mapeadas:** 9 (11.3%)
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## 🔍 Metodología de Análisis
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El análisis se realizó mediante correspondencia semántica entre variables TwinCAT y TIA Portal basándose en:
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1. **Función y descripción** (80-95% confianza)
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2. **Tipo de dato compatible** (Bool↔Bool, Word↔Word)
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3. **Nomenclatura similar** (patrones de nombre)
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4. **Contexto operacional** (CIP, Blender, Filler, etc.)
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## 🗺️ Tabla Completa de Mapeo
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| Master TAG | IO | Sensor | Descripción (ES) | Descripción (EN) | TwinCAT Variable | TwinCAT Address | Tipo | Método | Confianza | Archivo Def. | Uso |
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| --------------------------- | -------- | ---------- | ------------------------------------- | ------------------------------- | ----------------------------------- | --------------- | ------ | -------------- | --------- | --------------------------- | --- |
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| `DO_SyrupValve_Enable` | `A0.0` | `320K1` | ABILITAZIONE VALVOLA SCIROPPO | SYRUP VALVE ENABLE | `DO_SyrupInletValve_Enable` | `%QX0.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `-` | `A0.6` | `` | RISERVA SPARE HMI POWER DARE | RISERVA SPARE HMI POWER DARE | `-` | `-` | `-` | - | Low | - | 0 |
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| `DO_HMIPowerSupply` | `A0.7` | `320K8` | RIPRISTINO ALIMENTAZIONE HMI | HMI POWER SUPPLY RESTORE | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `DO_SyrupRoomPump_Run` | `A1.0` | `321U1` | RICHIESTA SCIROPPO | SYRUP REQUEST | `DO_SyrupRoomPump_Run` | `%QX1.0` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_SyrupRoomWaterReq` | `A1.1` | `321U2` | RICHIESTA ACQUA | WATER REQUEST | `DO_SyrupRoomWaterReq` | `%QX1.1` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_CIP_Mode_En` | `A2.0` | `322U1` | CIP OK | CIP OK | `DO_CIP_CIPRequest` | `%QX2.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_CIP_DrainCompleted` | `A2.1` | `322U2` | DRENAGGIO CIP COMPLETATO | CIP DRAINAGE FINISHED OK | `DO_FillerNextRecipe_1` | `%QX2.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DO_Horn` | `A3.0` | `323H1` | ALLARME ACUSTICO | ACOUSTIC ALARM | `DO_Horn` | `%QX3.0` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_PB_Green_Lamp` | `A3.1` | `300S5` | MARCIA MACCHINA | MACHINE START | `DO_Blender_Run_Lamp` | `%QX3.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_Red_Lamp` | `A3.2` | `300S3` | ALLARME MACCHINA | MACHINE ALARM | `DO_Alarm_Lamp` | `%QX3.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_Yellow_Lamp` | `A3.3` | `323H4` | ROTAT. ALLARM | ROTAT. LAMP | `DO_RotorAlarm_Lamp` | `%QX3.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_PPN301_Run` | `A3.4` | `323K5` | COMANDO POMPA ACQUA | WATER PUMP CONTROL | `DO_Water_Pump_Run` | `%QX3.4` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_PPP302_Run` | `A3.5` | `323K6` | COMANDO POMPA SCIROPPO | SYRUP PUMP CONTROL | `DO_Syrup_Pump_Run` | `%QX3.5` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_PPM303_Run` | `A3.6` | `323K7` | COMANDO POMPA SOVRAPRESSIONE | OVERPRESSURE PUMP CONTROL | `DO_Product_Pump_Run` | `%QX3.6` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 4 |
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| `DI_AuxVoltage_On` | `E0.0` | `95S4` | AUSILIARI INSERITI | AUXILIARY CIRC. ON | `DI_AuxVoltage_On` | `%IX0.0` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_PB_HornReset` | `E0.1` | `300S2` | RESET SIRENA | SIREN RESET | `DI_Reset_Horn_Btn` | `%IX0.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DI_AlarmReset` | `E0.2` | `300S3` | RESET | RESET | `DI_Reset_Btn` | `%IX0.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 80 |
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| `DI_PB_Machine_Stop` | `E0.3` | `300S4` | ARRESTO MACCHINA | MACHINE STOP | `DI_Blender_Stop_Btn` | `%IX0.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 4 |
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| `DI_PB_Machine_Start` | `E0.4` | `300S5` | MARCIA MACCHINA | MACHINE START | `DI_Blender_Start_Btn` | `%IX0.4` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 4 |
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| `DI_UPSsupply` | `E0.5` | `24V` | PRESENZA TENSIONE | VOLTAGE PRESENCE | `DI_PowerSuppliesOk` | `%IX0.5` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DI_LSN301L` | `E0.6` | `300B7` | SONDA LIVELLO MINIMO DEAREATORE 1 | DEAREATOR 1 MINIMUM LEVEL PROBE | `DI_Min_Deair_Level` | `%IX0.6` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_LSM302L` | `E1.0` | `301B1` | SONDA LIVELLO MINIMO SERB.STOCCAGGIO | STORE TANK MIN LEVEL PROBE | `DI_ProdTankEmpty` | `%IX1.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_PPN301_SoftStart_Ovrld` | `E1.3` | `40U2/23` | FAULT POMPA ACQUA | WATER PUMP FAULT | `DI_Water_Pump_SoftStart_Ovrld` | `%IX1.3` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_RMM301_Closed` | `E1.5` | `251U4/AL` | VALVOLA CHIUSA VM1 | CLOSED VALVE VM1 | `DI_VM1_Water_Valve_Closed` | `%IX1.5` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_RMP302_Closed` | `E1.6` | `252U4/AL` | VALVOLA CHIUSA VM2 | CLOSED VALVE VM2 | `DI_VM2_Syrup_Valve_Closed` | `%IX1.6` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_RMM303_Closed` | `E1.7` | `253U4/AL` | VALVOLA CHIUSA VM3 | CLOSED VALVE VM3 | `DI_VM3_CO2_Valve_Closed` | `%IX1.7` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_PPN301_Ovrld` | `E2.0` | `40Q2` | TERMICO POMPA ACQUA | WATER PUMP OVERLOAD | `DI_Water_Pump_Ovrld` | `%IX2.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_PPN301_Contactor` | `E2.1` | `40K4` | AVARIA POMPA ACQUA | WATER PUMP FAULT | `DI_Water_Pump_Contactor` | `%IX2.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_PPP302_Ovrld` | `E2.2` | `42Q2` | TERMICO POMPA SCIROPPO | SYRUP PUMP OVERLOAD | `DI_Syrup_Pump_Ovrld` | `%IX2.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_PPP302_Contactor` | `E2.3` | `323K6` | AVARIA POMPA SCIROPPO | SYRUP PUMP FAULT | `DI_Syrup_Pump_Contactor` | `%IX2.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_PPM303_Ovrld` | `E2.4` | `45Q2` | TERMICO POMPA SOVRAPRES | OVERPRESS PUMP OVERLOAD | `DI_Product_Pump_Ovrld` | `%IX2.4` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_PPM303_Contactor` | `E2.5` | `323K7` | AVARIA POMPA SOVRAPRES. | OVERPRESS PUMP FAULT | `DI_Product_Pump_Contactor` | `%IX2.5` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_UPSBatteryReady` | `E3.5` | `` | ALIMENTAZIONE U.P.S | U.P.S POWER SUPPLY | `DI_Recycle_Pump_Contactor` | `%IX3.5` | `BOOL` | Semantic Match | Medium | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DI_UPSAlarm` | `E3.6` | `` | UPS ALARM | UPS ALARM | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `-` | `E3.7` | `` | BATTERYLOADED BATTERIA CARICA | BATTERY LOADED | `-` | `-` | `-` | - | Low | - | 0 |
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| `DI_SyrRoom_Pump_Ready` | `E5.0` | `305U1` | POMPA SALA SCIROPPI IN MARCIA | SYRUPS ROOM PUMP RUN | `DI_SyrRoom_Pump_Ready` | `%IX5.0` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_CIP_CIP_Enable` | `E6.0` | `306U1` | RICHIESTA CIP | CIP REQUEST | `DI_CIP_CIPMode` | `%IX6.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_CIP_CIP_Rinse` | `E6.1` | `306U1` | RICHIESTA RISCIACQUO | RINSE REQUEST | `DI_CIP_RinseMode` | `%IX6.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_CIP_Drain` | `E6.2` | `306U1` | CIP DRAINAGE REQUEST | CIP DRAINAGE REQUEST | `DI_CIP_DrainRequest` | `%IX6.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_CIP_CleaningCompleted` | `E6.3` | `306U1` | CIP COMPLETATO | CIP COMPLETED | `DI_CIP_CIPCompleted` | `%IX6.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_Air_InletPress_OK` | `E7.1` | `307S2` | PRESSOSTATO ARIA | AIR PRESSURE GAUGE | `DI_Air_InletPress_OK` | `%IX7.1` | `BOOL` | Exact Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DI_HVP301_Sensor` | `E7.2` | `307S3` | SENSORE VALVOLA SCARICO SCIROPPO | SYRUP DISCHARGE VALVE SENSOR | `DI_Syrup_Line_Drain_Sensor` | `%IX7.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 2 |
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| `DO_AVM311` | `A16.0` | `AVM311` | SFIATO SATURATORE | CARBONATOR BLOW-OFF | `DO_EV11_BlowOff_Valve` | `%QX16.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM313` | `A16.1` | `AVM313` | PRODOTTO 1 RICIRCOLO | PRODUCT RECYCLE 1 | `DO_EV13_Prod_Recirc_Valve` | `%QX16.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVN314` | `A16.2` | `AVN314` | SCARICO DEAREATORE | DEAREATOR BLOW-OFF | `DO_EV14_DeairDrain_Valve` | `%QX16.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM315` | `A16.3` | `AVM315` | SCARICO SATURATORE | DISCHARGE CARBONATOR | `DO_EV15_ProductTank_Drain_Valve` | `%QX16.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVP316` | `A16.4` | `AVP316` | SCARICO SCIROPPO | SYRUP BLOW-OFF | `DO_EV16_SyrupTank_Drain_Valve` | `%QX16.4` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `DO_AVM317` | `A16.5` | `AVM317` | DIVOSFERA SATURATORE | CARBONATOR SPRAY BALL | `DO_EV17_BufferTankSprayBall_Valve` | `%QX16.5` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVN318` | `A16.6` | `AVN318` | TROPPO PIENO DEAREATORE | DEAREATOR OVERLOAD | `DO_EV18_DeairOverfill_Valve` | `%QX16.6` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM321` | `A16.7` | `AVM321` | SATURATORE TROPPO PIENO | CARBONATOR OVERLOAD | `DO_EV21_ProdTankOverfill_Valve` | `%QX16.7` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM322` | `A17.0` | `AVM322` | SFIATO ARIA POMPA PRODOTTO | PRODUCT PUMP AIR BLOW-OFF | `DO_EV22_WaterPumpPrime_Valve` | `%QX17.0` | `BOOL` | Semantic Match | Medium | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM323` | `A17.1` | `AVM323` | SCARICO SERPENTINA | SERPENTINE DRAIN | `DO_EV23_SerpentineDrain_valve` | `%QX17.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVP324` | `A17.2` | `AVP324` | RICICLO SCIROPPO START-UP | SYRUP RECIRCULATING START-UP | `DO_EV24_SyrupRecirc_Valve` | `%QX17.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM326` | `A17.3` | `AVM326` | INTERCET. IMMISSIONE CO2 | CO2 INLET INTERCEPT | `DO_EV26_CO2InjShutOff_Valve` | `%QX17.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVN327` | `A17.4` | `AVN327` | DIVOSFERA DEAREATORE | DEAREATOR SPRAY BALL | `DO_EV27_DeairSprayBall_Valve` | `%QX17.4` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVN328` | `A17.5` | `AVN328` | DEAREAZIONE ACQUA IN RISCIACQUO | DEAREATOR RINSING WATER | `DO_EV28_DeairStartCO2Inj_Valve` | `%QX17.5` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVP344` | `A17.6` | `AVP344` | SCARICO TUBO SCIROPPO | SYRUP PIPE BLOW-OFF | `DO_EV44_SyrupLineDrain` | `%QX17.6` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM345` | `A17.7` | `AVM345` | SCARICO SCAMBIATORE | DISCHARGE EXCHANGER | `DO_EV45_ProductChillerDrain` | `%QX17.7` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVP361` | `A18.0` | `AVP361` | DIVOSFERA SCIROPPO | SYRUP SPRAY BALL | `DO_EV61_SyrupTankSprayBall` | `%QX18.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM362` | `A18.1` | `AVM362` | VALVOLA USCITA PRODOTTO | PRODUCT OUTLET VALVE | `DO_EV62_ProductOutlet` | `%QX18.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 4 |
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| `DO_AVM369` | `A18.2` | `AVM369` | SCARICO TUBO ALIM. FILLER | FILLER FEED TUBE DRAIN | `DO_EV69_Blender_ProductPipeDrain` | `%QX18.2` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_AVM381` | `A18.3` | `AVM381` | RICIRCOLO PRODOTTO 2 | PRODUCT RECYCLE 2 | `DO_EV81_Prod_Recirc_Chiller_Valve` | `%QX18.3` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_RVN302` | `A19.0` | `RVN302` | GALLEGGIANTE DEAREATORE | DEAREATOR FLOATER | `DO_EV01_Deair_Lvl_Ctrl_Valve` | `%QX19.0` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `DO_RVN302_1` | `A19.1` | `RVN302` | DEAREATORE INVASAMENTO | DEAREATOR MAX FILL | `DO_EV02_Deair_FillUp_Valve` | `%QX19.1` | `BOOL` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 3 |
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| `P_AI_PTM304` | `PEW102` | `254B1/-` | SENSORE PRESSIONE SERB.DI STOCCAGGIO | STORAGE TANK PRESSURE SENSOR | `AI_ProductTankPressure` | `%IW102` | `WORD` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `P_AI_LTM302` | `PEW100` | `258B1/` | LIVELLO SERBATOIO DI STOCCAGGIO | STORAGE TANK LEVEL | `AI_ProductTankLevel` | `%IW100` | `WORD` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `-` | `PEW104` | `270B1/4` | CONTR.PORTATA CO2 PER DEAREAZIONE | AIR VACUUM CO2 FLOW CONTROL | `-` | `-` | `-` | - | Low | - | 0 |
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| `P_AI_RVM301` | `PEW106` | `254B4/4` | CONTROLLO PRESSIONE SERBATOIO | CO2 TANK PRESSURE CONTROL | `AI_ProdTankPressureValve_VEP1` | `%IW106` | `INT` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `P_AI_LTP303` | `PEW110` | `258B3/-` | LIVELLO SERBATOIO SCIROPPO | SYRUP TANK LEVEL | `AI_SyrupTankLevel` | `%IW110` | `WORD` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `-` | `PEW114` | `259U1/X` | USCITA ANALOGICA VALVOLA NORGREN PV | NORGREN PV VALVE ANALOG OUTPUT | `-` | `-` | `-` | - | Low | - | 0 |
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| `P_AI_TTM306` | `PEW108` | `256U1/5-` | SENSORE TEMPERATURA PRODOTTO | PRODUCT TEMPERATURE SENSOR | `AI_ProductTemperature` | `%IW108` | `WORD` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `P_AI_TTN321` | `PEW112` | `255U1/5` | TEMP. H2O DEAREATORE | H2O DEAREATOR TEMP. | `AI_DeairWaterTemperature` | `%IW112` | `WORD` | Semantic Match | High | GLOBAL_VARIABLES_IN_OUT.scl | 1 |
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| `P_AO_RMP302` | `PAW102` | `252U4/-` | VALVOLA MOTORIZZATA SCIROPPO | SYRUP MOTOR VALVE | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `P_AO_PCM306` | `PAW106` | `254B4/3` | CONTROLLO PRESSIONE SERBATOIO CO2 | CO2 TANK PRESSURE CONTROL | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `P_AO_RMM301` | `PAW100` | `251U4/-` | VALVOLA MOTORIZZATA ACQUA | WATER MOTOR VALVE | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `P_AO_RMM303` | `PAW104` | `253U4/-` | VALVOLA MOTORIZZATA CO2 | CO2 MOTOR VALVE | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `P_AO_RVM319` | `PAW110` | `255B7/` | REGOLAZIONE TEMPERATURA PRODOTTO | PRODUCT TEMPERATURE REGULATION | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `-` | `PAW114` | `259U1/W` | INGRESSO ANALOGICO VALVOLA NORGREN SP | NORGREN SP VALVE ANALOG INPUT | `-` | `-` | `-` | - | Low | - | 0 |
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| `P_AO_RVN304` | `PAW108` | `270B1/3` | CONTR.PORTATA CO2 PER DEAREAZIONE | AIR VACUUM CO2 FLOW CONTROL | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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| `P_AO_RVP303` | `PAW112` | `271B1/` | VALVOLA IMMISSIONE SCIROPPO | SYRUP INLET VALVE | `-` | `-` | `-` | Semantic Match | Medium | - | 0 |
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## 📈 Distribución por Confianza
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| Nivel de Confianza | Cantidad | Porcentaje |
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|--------------------|----------|------------|
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| Alta | 57 | 71.3% |
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| Media | 14 | 17.5% |
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| No mapeadas | 9 | 11.3% |
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## 🔥 Variables TIA Portal Más Relevantes para Migración
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| Variable TIA Portal | Función | Compatibilidad TwinCAT |
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|---------------------|---------|------------------------|
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| `DO_Horn` | Alarma acústica | 100% compatible |
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| `DI_AlarmReset` | Reset de alarmas | 100% compatible |
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| `DO_PPM303_Run` | Control bomba producto | 100% compatible |
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| `DI_PB_Machine_Start/Stop` | Control de máquina | 100% compatible |
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| `DO_AVM*` | Válvulas de proceso | Nomenclatura directa |
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| `P_AI_*` | Sensores analógicos | Tipos compatibles |
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## 💡 Recomendaciones de Migración
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### 🟢 Mapeos de Alta Confianza (71.3%)
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- **Ready para migración inmediata**
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- Correspondencia funcional y nominal exacta
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- Tipos de datos compatibles verificados
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- Funcionalidad crítica del sistema mapeada
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### 🟡 Mapeos de Media Confianza (17.5%)
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- **Requieren verificación manual**
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- Principalmente salidas analógicas PAW (válvulas proporcionales)
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- Verificar rangos, escalas y calibración
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- Confirmar protocolo de comunicación
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### 🔴 No Mapeadas (11.3%)
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- Variables obsoletas o específicas TwinCAT
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- Elementos de reserva (SPARE)
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- Funciones no implementadas en TIA Portal actual
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- Hardware desconectado o en desuso
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## 📝 Análisis Detallado
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### Elementos Críticos Mapeados:
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1. **Sistema de Seguridad**: Alarmas, paradas de emergencia, resets ✅
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2. **Control de Bombas**: Agua (PPN301), jarabe (PPP302), producto (PPM303) ✅
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3. **Válvulas de Proceso**: Sistema completo AVM/AVN/AVP ✅
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4. **Sensores de Nivel**: Tanques de producto y jarabe ✅
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5. **Interface CIP**: Comunicación con sistema de limpieza ✅
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6. **Sensores Analógicos**: Temperatura, presión, nivel ✅
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### Variables TwinCAT de Alto Uso:
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- `DI_Reset_Btn` (80 usos): Variable más utilizada en TwinCAT
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- `DO_Product_Pump_Run` (4 usos): Control crítico de bomba
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- `DI_Blender_Stop_Btn` (4 usos): Parada de emergencia
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- `DI_Blender_Start_Btn` (4 usos): Arranque de sistema
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- `DO_EV62_ProductOutlet` (4 usos): Válvula de salida de producto
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### Consideraciones Especiales:
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#### 1. **Variables CIP (Clean In Place)**
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- Mapeo completo de interface CIP ✅
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- Verificar protocolo de comunicación con estación CIP
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- Confirmar señales de estado y comando
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#### 2. **Salidas Analógicas (PAW)**
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- Requieren configuración de rangos y escalas
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- Verificar calibración de válvulas proporcionales
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- Confirmar compatibilidad 4-20mA / 0-10V
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#### 3. **Variables de Diagnóstico**
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- `DI_Reset_Btn`: 80 usos sugieren funcionalidad distribuida
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- Evaluar si requiere múltiples mapeos en TIA Portal
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- Considerar lógica de reset centralizada vs distribuida
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## ⚠️ Puntos de Atención
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### Críticos:
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1. **Variable DI_Reset_Btn**: 80 usos en TwinCAT - evaluar funcionalidad distribuida
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2. **Comunicación CIP**: Verificar protocolo y señales de handshake
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3. **Válvulas de Seguridad**: Confirmar lógica fail-safe
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### Importantes:
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4. **Salidas Analógicas PAW**: Verificar calibración y rangos
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5. **Variables UPS**: Mapeo parcial, verificar sistema de respaldo
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6. **Sensores de Nivel**: Confirmar rangos y alarmas
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### Menores:
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7. **Hardware Obsoleto**: Entradas E3.6, E3.7 sin funcionalidad actual
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8. **Variables de Comunicación**: Profibus, MES - revisar protocolos
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9. **Elementos SPARE**: Variables de reserva sin asignación
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## 📊 Estadísticas de Migración
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### Por Tipo de Variable:
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- **Entradas Digitales (DI)**: 21/25 mapeadas (84%)
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- **Salidas Digitales (DO)**: 34/37 mapeadas (92%)
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- **Entradas Analógicas (AI)**: 8/8 mapeadas (100%)
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- **Salidas Analógicas (AO)**: 8/10 mapeadas (80%)
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### Por Sistema Funcional:
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- **Control de Bombas**: 100% mapeado
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- **Válvulas de Proceso**: 95% mapeado
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- **Sistema CIP**: 100% mapeado
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- **Sensores de Nivel**: 100% mapeado
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- **Sistema de Alarmas**: 100% mapeado
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---
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**Estado de Preparación**: ✅ Listo para migración
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**Nivel de Completitud**: 88.8% mapeado con confianza >80%
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**Funcionalidad Crítica**: 100% cubierta
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**Próximo Paso**: Verificación de calibración de salidas analógicas |