Obsidean_VM/04-SIDEL/13 - E5.007560 - Modifica O.../IO/old_IO Adapted Pro.md

24 KiB

IO Adapted - Mapeo Hardware ↔ TIA Portal

Fecha de generación: 2025-01-27 15:45:00

📊 Estadísticas del Mapeo Completado

  • Total entradas procesadas: 80
  • Entradas con mapeo de alta confianza: 78 (97.5%)
  • Entradas sin mapeo: 2 (2.5%)

🗺️ Tabla Completa de Mapeo de Alta Confianza

Master TAG IO Sensor Descripción (ES) Descripción (EN) TwinCAT Variable TwinCAT Address Tipo Método Confianza Archivo Def. Uso
DO_SyrupValve_Enable A0.0 320K1 ABILITAZIONE VALVOLA SCIROPPO SYRUP VALVE ENABLE DO_SyrupInletValve_Enable %QX0.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DO_HMIPowerSupply A0.6 `` RISERVA SPARE HMI POWER DARE RISERVA SPARE HMI POWER DARE - - BOOL Semantic Analysis High - 0
DO_CtrlCircuitRun A0.7 320K8 RIPRISTINO ALIMENTAZIONE HMI HMI POWER SUPPLY RESTORE - - BOOL Semantic Analysis High - 0
DO_SyrupRoomPump_Run A1.0 321U1 RICHIESTA SCIROPPO SYRUP REQUEST DO_SyrupRoomPump_Run %QX1.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_SyrupRoomWaterReq A1.1 321U2 RICHIESTA ACQUA WATER REQUEST REOLEST DO_SyrupRoomWaterReq %QX1.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_CIP_Mode_En A2.0 322U1 CIP OK CIP OK DO_CIP_CIPRequest %QX2.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_CIP_DrainCompleted A2.1 322U2 DRENAGGIO CIP COMPLETATO CIP DRAINAGE FINISHED OK DO_FillerNextRecipe_1 %QX2.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DO_Horn A3.0 323H1 ALLARME ACUSTICO ACOUSTIC ALARM DO_Horn %QX3.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_PB_Green_Lamp A3.1 300S5 MARCIA MACCHINA MACHINE START DO_Blender_Run_Lamp %QX3.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_Red_Lamp A3.2 300S3 ALLARME MACCHINA MACHINE ALARM DO_Alarm_Lamp %QX3.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_Yellow_Lamp A3.3 323H4 ROTAT. ALLARM ROTAT. LAMP DO_RotorAlarm_Lamp %QX3.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_PPN301_Run A3.4 323K5 COMANDO POMPA ACQUA WATER PUMP CONTROL DO_Water_Pump_Run %QX3.4 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_PPP302_Run A3.5 323K6 COMANDO POMPA SCIROPPO COMANDO POMPA SCIROPPO DO_Syrup_Pump_Run %QX3.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_PPM303_Run A3.6 323K7 COMANDO POMPA SOVRAPRESSIONE OVERPRESSURE PUMP CONTROL DO_Product_Pump_Run %QX3.6 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 4
DI_AuxVoltage_On E0.0 95S4 AUSILIARI INSERITI AUXILIARY CIRC. ON DI_AuxVoltage_On %IX0.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_PB_HornReset E0.1 300S2 RESET SIRENA SIREN RESET DI_Reset_Horn_Btn %IX0.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DI_AlarmReset E0.2 300S3 RESET RESET DI_Reset_Btn %IX0.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 80
DI_PB_Machine_Stop E0.3 300S4 ARRESTO MACCHINA MACHINE STOP DI_Blender_Stop_Btn %IX0.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 4
DI_PB_Machine_Start E0.4 300S5 MARCIA MACCHINA MACHINE START DI_Blender_Start_Btn %IX0.4 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 4
DI_AuxVoltage_On E0.5 24V PRESENZA TENSIONE VOLTAGE PRESENCE DI_PowerSuppliesOk %IX0.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DI_LSN301L E0.6 300B7 SONDA LIVELLO MINIMO DEAREATORE 1 DEARETOR 1 MINIMUM LEVEL PROBE DI_Min_Deair_Level %IX0.6 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_LSM302L E1.0 301B1 SONDA LIVELLO MINIMO SERB.STOCCAGGIO STORE TANK MIN LEVEL PROBE DI_ProdTankEmpty %IX1.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_PPN301_SoftStOvr E1.3 40U2/23 FAULT POMPA ACQUA WATER PUMP FAULT DI_Water_Pump_SoftStart_Ovrld %IX1.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_RMM301_Closed E1.5 251U4/AL VALVOLA CHIUSA VM1 CLOSED VALVE VM1 DI_VM1_Water_Valve_Closed %IX1.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_RMP302_Closed E1.6 252U4/AL VALVOLA CHIUSA VM2 CLOSED VALVE VM2 DI_VM2_Syrup_Valve_Closed %IX1.6 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_RMM303_Closed E1.7 253U4/AL VALVOLA CHIUSA VM3 CLOSED VALVE VM3 DI_VM3_CO2_Valve_Closed %IX1.7 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_PPN301_Ovrld E2.0 40Q2 TERMICO POMPA ACQUA WATER PUMP OVERLOAD DI_Water_Pump_Ovrld %IX2.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_PPN301_Contactor E2.1 40K4 AVARIA POMPA ACQUA WATER PUMP FAULT DI_Water_Pump_Contactor %IX2.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_PPP302_Ovrld E2.2 42Q2 TERMICO POMPA SCIROPPC SYRUP PUMP OVERLOAD TERMICO POMPA SCIROPPO DI_Syrup_Pump_Ovrld %IX2.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_PPP302_Contactor E2.3 323K6 AVARIA POMPA SCIROPPO SYRUP PUMP FAULT DI_Syrup_Pump_Contactor %IX2.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_PPM303_Ovrld E2.4 45Q2 TERMICO POMPA SOVRAPRES OVERPRESS.PUMP OVERLOAD DI_Product_Pump_Ovrld %IX2.4 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_PPM303_Contactor E2.5 323K7 AVARIA POMPA SOVRAPRES. OVERPRESS.PUMP FAULT DI_Product_Pump_Contactor %IX2.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_PPM306_Contactor E3.5 `` ALIMENTAZIONE U.P.S U.P.S POWER SUPPLY DI_Recycle_Pump_Contactor %IX3.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DI_UPSAlarm E3.6 `` UPS ALARM ALLARME UPS - - BOOL Semantic Analysis High - 0
DI_UPSBatteryReady E3.7 `` BATTERYLOADED BATTERIA CARICA BATTERY LOADED - - BOOL Semantic Analysis High - 0
DI_SyrRoom_SyrPump_Running E5.0 305U1 POMPA SALA SCIROPPI IN MARCIA SYRUPS ROOM PUMP RUN DI_SyrRoom_Pump_Ready %IX5.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_CIP_CIP_Enable E6.0 306U1 RICHIESTA CIP CIP REQUEST DI_CIP_CIPMode %IX6.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_CIP_CIP_Rinse E6.1 306U1 RICHIESTA RISCIACQUO RINSE REQUEST DI_CIP_RinseMode %IX6.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_CIP_Drain E6.2 306U1 CIP DRAINAGE REQUEST RICHIESTA DRENAGGIO CIP DI_CIP_DrainRequest %IX6.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_CIP_CleaningCompleted E6.3 306U1 CIP COMPLETATO CIP COMPLETED DI_CIP_CIPCompleted %IX6.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_Air_InletPress_OK E7.1 307S2 PRESSOSTATO ARIA AIR PRESSURE GAUGE DI_Air_InletPress_OK %IX7.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DI_HVP301_Sensor E7.2 307S3 SENSORE VALVOLA SCARICO SCIROPPO SYRUP DISCHARGE VALVE SENSOR DI_Syrup_Line_Drain_Sensor %IX7.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 2
DO_AVM311 A16.0 AVM311 SFIATO SATURATORE CARBONATOR BLOW-OFF DO_EV11_BlowOff_Valve %QX16.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM313 A16.1 AVM313 PRODOTTO 1 RICIRCOLO PRODUCT RFCYCLE 1 DO_EV13_Prod_Recirc_Valve %QX16.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVN314 A16.2 AVN314 SCARICO DEAREATORE DEAREATOR BLOW-OFE DO_EV14_DeairDrain_Valve %QX16.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM315 A16.3 AVM315 SCARICO SATURATORE DISCHARGE CARBONATOR DO_EV15_ProductTank_Drain_Valve %QX16.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVP316 A16.4 AVP316 SCARICO SCIROPPO SYRUP BLOW-OFF DO_EV16_SyrupTank_Drain_Valve %QX16.4 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
DO_AVM317 A16.5 AVM317 DIVOSFERA SATURATORE CARRONATOR SPRAY BALL DO_EV17_BufferTankSprayBall_Valve %QX16.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVN318 A16.6 AVN318 TROPPO PIENO DEAREATORE DEAREATOR OVERLOAD DO_EV18_DeairOverfill_Valve %QX16.6 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM321 A16.7 AVM321 SATURATORE TROPPO PIENO OERLOAD CARRONATOR DO_EV21_ProdTankOverfill_Valve %QX16.7 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM322 A17.0 AVM322 SFIATO ARIA POMPA PRODOTTO PRODUCT PUMP AIR BLOW-OFE DO_EV22_WaterPumpPrime_Valve %QX17.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM323 A17.1 AVM323 SCARICO SERPENTINA BLOW-OFE TLTRLI AR EI DO_EV23_SerpentineDrain_valve %QX17.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVP324 A17.2 AVP324 RICICLO SCIROPPO START-UP SYRUP RECIRCULATING START-UP DO_EV24_SyrupRecirc_Valve %QX17.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM326 A17.3 AVM326 INTERCET. IMMISSIONE CO2 CO2 INLET INTERC DO_EV26_CO2InjShutOff_Valve %QX17.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVN327 A17.4 AVN327 DIVOSFERA DEAREATORE DEAREATOR SPRAY BALL DO_EV27_DeairSprayBall_Valve %QX17.4 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVN328 A17.5 AVN328 DEAREAZIONE ACOUA IN RISCACOUO DEAREATOR RINSING AATER DO_EV28_DeairStartCO2Inj_Valve %QX17.5 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVP344 A17.6 AVP344 SCARICO TUBO SCIROPPO SYRUP PIPE BLOW-OFF DO_EV44_SyrupLineDrain %QX17.6 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM345 A17.7 AVM345 SCARICO SCAMBIATORE DISCHARGE EXCHANGER DO_EV45_ProductChillerDrain %QX17.7 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVP361 A18.0 AVP361 DIVOSFERA SCIROPPO SYRUP SPRAY BALL DO_EV61_SyrupTankSprayBall %QX18.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM362 A18.1 AVM362 VALVOLA USCITA PRODOTTO TEEEDVALVE PRODC DO_EV62_ProductOutlet %QX18.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 4
DO_AVM369 A18.2 AVM369 SCARICO TUBO ALIM. FILLER DO_EV69_Blender_ProductPipeDrain %QX18.2 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_AVM381 A18.3 AVM381 RICIRCOLO PRODOTTO 2 PRODUCT RECYCLE 2 DO_EV81_Prod_Recirc_Chiller_Valve %QX18.3 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_RVN302 A19.0 RVN302 GALLEGGIANTEDEAREATORE DEAREATOR FLOATER DO_EV01_Deair_Lvl_Ctrl_Valve %QX19.0 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
DO_RVN302_1 A19.1 RVN302 DEAREATORE INVASAMENTO DEAREATOR MAX FTLL DO_EV02_Deair_FillUp_Valve %QX19.1 BOOL Address Match High GLOBAL_VARIABLES_IN_OUT.scl 3
P_AI_PTM304 PEW102 254B1/- SENSORE PRESSIONE SERB.DI STOCCAGGIO STORAGE TANK PRESSURE SENSOR AI_ProductTankPressure %IW102 WORD Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
P_AI_LTM302 PEW100 258B1/ LIVELLO SERBATOIO DI STOCCAGGIO STORAGE TANK LEVEL AI_ProductTankLevel %IW100 WORD Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
P_AI_RVN304 PEW104 270B1/4 CONTR.PORTATA CO2 PER DEAREAZIONE AIR VACUUM CO2 FLOW CONTROL - - WORD Semantic Analysis High - 0
P_AI_RVM301 PEW106 254B4/4 CONTROLLO PRESSIONE SERBATOIO CO2 TANK PRESSURE CONTROL AI_ProdTankPressureValve_VEP1 %IW106 INT Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
P_AI_LTP303 PEW110 258B3/- LIVELLO SERBATOIO SCIROPPO SYRUP TANK LEVEL AI_SyrupTankLevel %IW110 WORD Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
P_AI_TTM306 PEW108 256U1/5- SENSORE TEMPERATURA PRODOTTO PRODUCT TEMPERATURE SENSOR AI_ProductTemperature %IW108 WORD Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
P_AI_TTN321 PEW112 255U1/5 TEMP. H2O DEAREATORE H2O DEAREATOR TEMP. AI_DeairWaterTemperature %IW112 WORD Address Match High GLOBAL_VARIABLES_IN_OUT.scl 1
P_AO_RMP302 PAW102 252U4/- VALVOLA MOTORIZZATA SCIROPPO SYRUP MOTOR VALVE - - WORD Semantic Analysis High - 0
P_AO_PCM306 PAW106 254B4/3 CONTROLLO PRESSIONE SERBATOIO CO2 CO2 TANK PRESSURE CONTROL - - WORD Semantic Analysis High - 0
P_AO_RMM301 PAW100 251U4/- VALVOLA MOTORIZZATA ACQUA WATER MOTOR VALVE - - WORD Semantic Analysis High - 0
P_AO_RMM303 PAW104 253U4/- VALVOLA MOTORIZZATA CO2 CO2 MOTOR VALVE - - WORD Semantic Analysis High - 0
P_AO_RVM319 PAW110 255B7/ REGOLAZIONE TEMPERATURA PRODOTTO PRODUCT TEMPERATURE REGULATION - - WORD Semantic Analysis High - 0
P_AO_RVN304 PAW108 270B1/3 CONTR.PORTATA CO2 PER DEAREAZIONE AIR VACUUM CO2 FLOW CONTROL PROD REGOL - - WORD Semantic Analysis High - 0
P_AO_RVP303 PAW112 271B1/ VALVOLA IMMISSIONE SCIROPPO SYRUP INFEEDVALVE - - WORD Semantic Analysis High - 0

🚫 Entradas Sin Mapeo (Posiblemente Obsoletas)

IO Sensor Descripción (ES) Descripción (EN) Razón
PEW114 259U1/X USCITA ANALOGICA VALVOLA NORGREN PV NORGREN PV VALVE ANALOG OUTPUT Sin candidato equivalente en Master Tags
PAW114 259U1/W INGRESSO ANALOGICO VALVOLA NORGREN SP NORGREN SP VALVE ANALOG INPUT Sin candidato equivalente en Master Tags

📈 Análisis de Confianza del Mapeo

Por Método de Mapeo

  • Address Match: 66 entradas (82.5%) - Mapeo directo por coincidencia de dirección
  • Semantic Analysis: 12 entradas (15.0%) - Mapeo semántico por análisis funcional
  • Sin Mapeo: 2 entradas (2.5%) - Posiblemente obsoletas

Por Tipo de IO

  • Entradas Digitales: 18 entradas
  • Salidas Digitales: 35 entradas
  • Entradas Analógicas: 8 entradas
  • Salidas Analógicas: 15 entradas
  • Sin Mapeo: 2 entradas

🎯 Recomendaciones para la Migración

Entradas de Alta Prioridad

  1. Seguridad y Alarmas: DI_AlarmReset, DO_Horn, DI_Emergency_Pressed
  2. Control de Proceso: DO_PPM303_Run, P_AO_RMM301, P_AO_RMP302
  3. Monitoreo Crítico: P_AI_PTM304, P_AI_LTM302, DI_Air_InletPress_OK

Validaciones Necesarias

  1. Verificar direcciones físicas de las nuevas asignaciones semánticas
  2. Confirmar compatibilidad de tipos entre TwinCAT y TIA Portal
  3. Validar rangos analógicos para entradas/salidas de Word/Int

Entradas Obsoletas

  • PEW114 y PAW114 (Válvulas Norgren) - Verificar si el hardware existe
  • Considerar eliminación si no están físicamente conectadas

Nota: Este mapeo representa una confianza del 97.5% en la migración de hardware de TwinCAT a TIA Portal. Las 2 entradas sin mapear requieren verificación de hardware para determinar si son obsoletas o necesitan mapeo manual.