220 lines
9.8 KiB
Plaintext
220 lines
9.8 KiB
Plaintext
// FB1809
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// Block Type: FB
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// Block Name (Original): SyrBrix Autocorrection
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// Block Number: 1809
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// Original Network Languages: LAD
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// Block Comment:
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// Syrup Autocorrection means that the measured syrup brix AND syrup density from
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// meter, are used instead
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// OF the one from the recipe, TO calculate the volumetric ratio.
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// Activated only IF the beverage is sugar based.
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FUNCTION_BLOCK "SyrBrix_Autocorrection"
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{ S7_Optimized_Access := 'TRUE' }
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VERSION : 0.1
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VAR_INPUT
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i_Value : Real;
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i_Num : Int;
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i_Enable : Bool;
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END_VAR
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VAR_OUTPUT
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FilterOut : Real;
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END_VAR
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VAR_STAT
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mProdSyrFact : Real;
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mSyrMFMFact : Real;
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mAuxONS : Bool;
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mAuxONS1 : Bool;
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mAuxONS2 : Bool;
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mSyrBrix_AutoCorrReqTPON : Bool;
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Syrup_Fact_Fltd : "LowPassFilter";
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SyrupMFM_Fact_Fltd : "LowPassFilter";
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mSyrBrix_AutoCorrReqTP : "TP:v1.0";
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END_VAR
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VAR_TEMP
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Latch_ONS : Bool;
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sec2_ONS : Bool;
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mProdSyrFactAcq : Bool;
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mZeroTest : Bool;
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mZeroTest1 : Bool;
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SyrBrix : Real;
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SyrBrixMaxCorr : Real;
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SyrBrixMaxValveOp : Real;
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END_VAR
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BEGIN
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// Network 1: (Original Language: LAD)
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"Procedure_Variables"."SyrAuto_Corr"."Qualifier" := "gBlenderProdMode" AND "Blender_Variables_Pers"."gSugarBeverage" AND "Procedure_Variables"."First_Production"."Done" AND "gBlenderSuppliesOk" AND NOT "Blender_Variables_Pers"."gWaterRecipe" AND NOT "gBlenderRinseMode";
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// Network 2: SyrBrix_AutoCorrReq (Original Language: LAD)
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// PBox SymPy processed, logic in consumer
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"SyrAutoCorrReq" := "HMI_Variables_Cmd"."Commands_From_HMI"."CMD_SyrAutoReq" AND NOT "Procedure_Variables"."Syr_RunOut"."Latch"; // P_TRIG("HMI_Variables_Cmd"."Commands_From_HMI"."CMD_SyrAutoReq" AND NOT "Procedure_Variables"."Syr_RunOut"."Latch") - Mem: "SyrAutoCorrReq"
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"Procedure_Variables"."SyrAuto_Corr"."Request" := ("Procedure_Variables"."Syr_RunOut"."Latch" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Latch") OR ("HMI_Variables_Cmd"."Commands_From_HMI"."CMD_SyrAutoReq" AND NOT "SyrAutoCorrReq" AND NOT "Procedure_Variables"."Syr_RunOut"."Latch");
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// Network 3: (Original Language: LAD)
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"Procedure_Variables"."SyrAuto_Corr"."Reset" := NOT "Procedure_Variables"."SyrAuto_Corr"."Qualifier";
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// Network 4: (Original Language: LAD)
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"Procedure_Variables"."SyrAuto_Corr"."Wait" := NOT "gBlenderEnToRamp" OR ("HMI_Blender_Parameters"."Processor_Options"."Blender_OPT"."_SyrBrixMeter" AND "mPDS_SYR_PA_Data"."Input_From_mPDS"."gPAmPDS_CommErr") OR ("gFTP302_Fault" AND NOT "HMI_Blender_Parameters"."Processor_Options"."Blender_OPT"."_SyrBrixMeter");
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// Network 5: (Original Language: LAD)
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"Procedure_Variables"."SyrAuto_Corr"."Latch" := ("Procedure_Variables"."SyrAuto_Corr"."Request" AND NOT "AUX Start CPU" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Done" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Reset" AND NOT "Procedure_Variables"."Syr_RunOut"."Done") OR ("Procedure_Variables"."SyrAuto_Corr"."Latch" AND NOT "AUX Start CPU" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Done" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Reset" AND NOT "Procedure_Variables"."Syr_RunOut"."Done");
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// Network 6: MIX - (Original Language: LAD)
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// Edge Logic handled by Coil 28_dup4
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"SyrAutoCorrLatch" := "Procedure_Variables"."SyrAuto_Corr"."Latch"; // P_TRIG("Procedure_Variables"."SyrAuto_Corr"."Latch") - Mem: "SyrAutoCorrLatch"
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"SyrAutoCorrLatch" := "Procedure_Variables"."SyrAuto_Corr"."Latch"; // P_TRIG("Procedure_Variables"."SyrAuto_Corr"."Latch") - Mem: "SyrAutoCorrLatch"
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"Latch_ONS" := "Procedure_Variables"."SyrAuto_Corr"."Latch" AND NOT "SyrAutoCorrLatch";
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"Procedure_Variables"."SyrAuto_Corr"."Running" := "Procedure_Variables"."SyrAuto_Corr"."Latch" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Wait";
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// Network 7: (Original Language: LAD)
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SyrBrix_SyrupCorrPerc();
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// Network 8: MIX - Blender Variables - Persistent (Original Language: LAD)
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// Edge Logic handled by Coil 26_dup1
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"SyrAutoCorrBlink2Sec" := "AUX Blink_2.0S"; // P_TRIG("AUX Blink_2.0S") - Mem: "SyrAutoCorrBlink2Sec"
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"SyrAutoCorrBlink2Sec" := "AUX Blink_2.0S"; // P_TRIG("AUX Blink_2.0S") - Mem: "SyrAutoCorrBlink2Sec"
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"sec2_ONS" := "AUX Blink_2.0S" AND NOT "SyrAutoCorrBlink2Sec";
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// Network 9: (Original Language: LAD)
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"mProdSyrFactAcq" := "gBlenderEnToRamp" AND "gPV_SyrBrixOk" AND "sec2_ONS" AND "Procedure_Variables"."First_Production"."Done" AND "Procedure_Variables"."SyrAuto_Corr"."Qualifier";
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// Network 10: (Original Language: LAD)
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"mZeroTest" := Eq("mProdSyrFact", 0) OR Eq("Blender_Variables"."gProdRunSyrFact", 0);
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// Network 11: (Original Language: LAD)
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"mZeroTest1" := Eq("mSyrMFMFact", 0) OR Eq("Blender_Variables"."gProdRunSyrMFMFact", 0);
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// Network 12: (Original Language: LAD)
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// This segment calculates the Syrup Factor during the production, so when the
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// Surup Run Out starts OR the Autocorrection is activated, the actual syrup brix
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// doesn't change, the actual ratio doesn't change too
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SEL_R(G := Eq("Blender_Variables"."gMeterSyrBrix", 0.0), IN0 := "Blender_Variables"."gMeterSyrBrix", IN1 := "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupBrix");
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"SyrBrix" := "SyrBrix" * "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupFactor";
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"SyrBrix" := "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupBrix" / "SyrBrix";
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IF "HMI_Blender_Parameters"."Processor_Options"."Blender_OPT"."_SyrBrixMeter" AND "mProdSyrFactAcq" AND NOT "mZeroTest" THEN
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SEL_R(G := "Procedure_Variables"."Syr_RunOut"."Latch" OR "Procedure_Variables"."SyrAuto_Corr"."Latch", IN0 := "SyrBrix", IN1 := "mProdSyrFact");
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END_IF;
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// Network 13: (Original Language: LAD)
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// This segment calculates the Syrup Factor during production, so when the Syrup
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// Run Out starts OR the Autocorrection is activated, the actual syrup brix
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// doesn't change, the actual ratio doesn't change too
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SEL_R(G := Eq("Profibus_Variables"."gFTP302_Brix", 0.0), IN0 := "Profibus_Variables"."gFTP302_Brix", IN1 := "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupBrix");
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"SyrBrix" := "SyrBrix" * "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupFactor";
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"SyrBrix" := "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupBrix" / "SyrBrix";
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IF "mProdSyrFactAcq" AND NOT "mZeroTest1" THEN
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SEL_R(G := "Procedure_Variables"."Syr_RunOut"."Latch" OR "Procedure_Variables"."SyrAuto_Corr"."Latch", IN0 := "SyrBrix", IN1 := "mSyrMFMFact");
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END_IF;
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// Network 14: (Original Language: LAD)
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IF "mZeroTest" OR "Procedure_Variables"."First_Production"."Latch" OR "gSyrBrixOutSpec_Fault" OR "gBlenderCIPMode" OR "gBlenderRinseMode" THEN
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"mProdSyrFact" := 1.0;
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"Blender_Variables"."gProdRunSyrFact" := 1.0;
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END_IF;
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// Network 15: (Original Language: LAD)
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IF "mZeroTest1" OR "Procedure_Variables"."First_Production"."Latch" OR "gSyrBrixOutSpec_Fault" THEN
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"mSyrMFMFact" := 1.0;
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"Blender_Variables"."gProdRunSyrMFMFact" := 1.0;
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END_IF;
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// Network 16: (Original Language: LAD)
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IF "mProdSyrFactAcq" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Latch" THEN
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"Syrup_Fact_Fltd"(i_Enable := "AUX TRUE", i_Num := 12, i_Value := "mProdSyrFact");
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END_IF;
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// Network 17: (Original Language: LAD)
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IF "mProdSyrFactAcq" AND NOT "Procedure_Variables"."SyrAuto_Corr"."Latch" THEN
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"SyrupMFM_Fact_Fltd"(i_Enable := "AUX TRUE", i_Num := 12, i_Value := "mSyrMFMFact");
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END_IF;
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// Network 18: (Original Language: LAD)
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// ??
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IF "Procedure_Variables"."SyrAuto_Corr"."Request" AND "AUX FALSE" THEN
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"HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupFactor" := "Blender_Variables"."gProdRunSyrFact" * "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupFactor";
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END_IF;
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"HMI_Variables_Cmd"."Recipe_Updates"."SyrFactUpdate" := "Procedure_Variables"."SyrAuto_Corr"."Request" AND "AUX FALSE";
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// Network 19: MIX - Maximum Syrup Brix Autocorr Acheaved - minimum ratio - (Original Language: LAD)
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"gMinRatio" := "HMI_PID"."RMP302"."Out" > 80.0;
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// Network 20: MIX - Maximum Syrup Brix Autocorr Acheaved maximum autocorr per (Original Language: LAD)
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// Creato due parametri per la Massima Correzzione.
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// per la Produzione con Brix Sciroppo inferiori a 15 la massima correzzione
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// passada 40 a 10. W.O.28/01/2025
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"M1743.5" := "HMI_Blender_Parameters"."Actual_Recipe_Parameters"."_SyrupBrix" <= 15.0;
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IF "AUX TRUE" AND NOT "M_validat_27_01_25" AND NOT "M1743.5" THEN
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"SyrBrixMaxCorr" := 40.0;
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END_IF;
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IF "AUX TRUE" AND "M1743.5" AND NOT "M_validat_27_01_25" THEN
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"SyrBrixMaxCorr" := 10.0;
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END_IF;
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"gMaxSyrAutoCorrDone" := "HMI_Variables_Status"."Analog_Values"."SyrupBrixCorrection" > "SyrBrixMaxCorr";
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_HMI_Alarms___gH_Status__8_ := "HMI_Variables_Status"."Analog_Values"."SyrupBrixCorrection" > "SyrBrixMaxCorr";
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// Network 21: MIX - Maximum Syrup Brix Autocorr Acheaved - minimum ratio - (Original Language: LAD)
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IF NOT "Procedure_Variables"."SyrAuto_Corr"."Latch" THEN
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"gMinRatio" := FALSE;
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END_IF;
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IF NOT "Procedure_Variables"."SyrAuto_Corr"."Latch" THEN
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"gMaxSyrAutoCorrDone" := FALSE;
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END_IF;
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// Network 22: (Original Language: LAD)
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"HMI_Variables_Status"."Procedures"."SyrBrixAutoRun" := "Procedure_Variables"."SyrAuto_Corr"."Latch";
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// Network 23: Syrup Autocorrection Running (Original Language: LAD)
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// Message Syrup Autocorrection Running TO HMI
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_HMI_Alarms___gH_Status__4_ := "Procedure_Variables"."SyrAuto_Corr"."Running";
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// Network 24: (Original Language: LAD)
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"Procedure_Variables"."SyrAuto_Corr"."Done" := ("Procedure_Variables"."SyrAuto_Corr"."Running" AND "gMinRatio" AND "Procedure_Variables"."Syr_RunOut"."Latch") OR ("Procedure_Variables"."SyrAuto_Corr"."Running" AND "gMaxSyrAutoCorrDone" AND "Procedure_Variables"."Syr_RunOut"."Latch") OR ("Procedure_Variables"."SyrAuto_Corr"."Request" AND NOT "Latch_ONS" AND NOT "Procedure_Variables"."Syr_RunOut"."Latch");
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END_FUNCTION_BLOCK
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