251 lines
6.5 KiB
Markdown
251 lines
6.5 KiB
Markdown
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### Layout:
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***
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![[Pasted image 20240408155616.png]]
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#### Added photocells:
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***
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![[Pasted image 20240408151720.png|425]]
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### The flow now is:
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***
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1. Neumatic Divider M90:
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1. Left: go to M90 - M91 - M92 - M98 - M99
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1. Dosser: M161 (minimotor Guide) - M157/M158 ( sinamics G120 one inverter two motors )
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2. Elevator: M93 - M94/M122
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3. Pneumatic Ejector
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4. M100 - M101
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5. ==Labeler==
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6. M102
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7. Combiner M103 : S1-M103
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8. ~~M107~~ : infeed Filler
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9. ==Filler==
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2. Right:
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1. M95 - M96 - M97
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2. ~~M104 - M105~~
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3. Combiner M106 : S1-M106
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4. ~~M107~~ : infeed Filler
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5. ==Filler==
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### Synoptic changes:
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***
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![[Pasted image 20240311170450.png]]
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* Added Zone 7 and updated Zone 4,5 and 6.
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#### Used Logic "FC TTOP AUTEFA 2 PH"
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***
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* This logic uses 4 fix speed
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* 3 Sensors:
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* NxSA : Next motor SA photocell -> Timer 04 / 05-06 Jam
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* NxSB: Next motor SB photocell -> Timer 06 Jam
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* SA : actual motor SA photocell -> Timer 03 / 05 Jam
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* SA : Timer 01: SA
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* SB : Timer 02: SB
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* FIX1: ( empty )
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* By default
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* FIX2: only 1 photocell accumulation
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* NxSA e non SA e SB
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* FIX3: 2 photocells accumulation
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* No SA + SB + NxSA o SA + SB NO NxSA : Two photocells but not 3
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* FIX4: 3 photocells ( Full )
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* All 3 photocells
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#### Doser M157/M158 with thermal sensor
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***
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* Added sensor signals on E47.5 / E47.6
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* Added Allarm "DB Warnings".W173_01_7
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### Added Minimotor logic for Guide changer
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***
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* Added Minimotor Logic FC1155 for the M161 on the PLC
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* Called from FC380
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* Added 595 page on both HMI to setup the formats and allow manuals.
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![[Pasted image 20240311121916.png]]
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* Diametro Bottiglia and Tolleranza Diametro are ==saved on the Recipe== as an array.
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* Add popup for homing
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*
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![[Pasted image 20240403112756.png]]
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* On this popup the user must put the length that is currently between the rubber conveyors.
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![[Pasted image 20240403113511.png|425]]
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#### Added Motors to FC371:
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```pascal
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L %DB319.DBB291 // Motor M98
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T %DB371.DBB49
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L %DB320.DBB291 // Motor M99
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T %DB371.DBB50
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L %DB321.DBB291 // Motor M100
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T %DB371.DBB51
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L %DB322.DBB291 // Motor M101
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T %DB371.DBB52
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L %DB323.DBB291 // Motor M102
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T %DB371.DBB53
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L %DB324.DBB291 // Motor M103
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T %DB371.DBB54
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L %DB325.DBB291 // Motor M157/158
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T %DB371.DBB55
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```
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#### Added logic for Q1 on FC372
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***
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![[Pasted image 20240312154910.png]]
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### Added signals from and to Henkel
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***
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##### TO HENKEL:
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***
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![[Pasted image 20240313122842.png]]
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DB34:
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![[Pasted image 20240313122638.png]]
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##### FROM HENKEL:
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***
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![[Pasted image 20240313122858.png]]
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DB33:
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![[Pasted image 20240313122722.png]]![[Pasted image 20240313122746.png]]
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#### Added new Group of EMD for the Q5 line
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***
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* DB224
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![[Pasted image 20240321151155.png|475]]
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#### Flow selection Check:
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***
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![[Pasted image 20240408123359.png]]
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This page helps the operator to ensure all flows are ok.
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##### Added Alarms:
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* 173/02/0 General - GUIDE M103 NOT OK FOR THE FLOW SELECTED
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* 173/02/1 General - DIVIDER M90 NOT OK FOR THE FLOW SELECTED
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* 173/02/2 General - DIVIDER LINE FLOW NOT OK FOR THE FLOW SELECTED
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* 173/02/3 General - HENKEL SUPERVISION FLOW NOT CORRECT
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#### Selectors Page:
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***
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![[Pasted image 20240408123502.png]]
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##### Pause lowerator infeed:
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- With this selector the lowerator can be emptied to prevent damaging the bottles
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##### Added Alarm:
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* `"DB Warnings".W173_06_1` : 173/06/1 General - Stop bottle flow on lowerator
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##### Flow:
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- On this page can be selected the Flow requested. Based on this selection the selected flow motor will be enabled and the other will be disabled.
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#### PE Labeler Counting
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***
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* Added 3 photocells:
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* Reset signal from Henkel from Q1
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* "FromQ1_D".FromHenkel.SignalExchange.Labeller.di14[2]
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* This signal must be connected with "FromQ1_D".FromHenkel.STW."di0.x"[1] from Q3
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* On Q1 with "ToQ3_D".FromHenkel.STW."di0.x"[1]
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* On FC9 segm 10
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##### On Q4:
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***
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| | Q4->Q1 | Q1->Q4 |
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| ----- | ------------------------------------------- | ----------------------------------------------------- |
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| Count | "ToQ1_D".ToHenkel.Counter.DischargeLabeller | |
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| Reset | | "FromQ1_D".FromHenkel.SignalExchange.Labeller.di14[2] |
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##### On Q1 PLC:
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***
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FC32 - Net 10:
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```pascal
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// Labeller counter Reset
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"ToQ4_D".FromHenkel.SignalExchange.Labeller.di14[2] := "ToQ3_D".FromHenkel.STW."di0.x"[1];
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```
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FC32 - N8:
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```pascal
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"ToQ4_D".FromHenkel := "ComHenkel_D".FromHenkel_L23;
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller."AlplaGate_L23/L24" :=
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"FromQ4_D".ToHenkel.SignalExchange.Labeller."AlplaGate_L23/L24";
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"ComHenkel_D".ToHenkel.SignalExchange.Filler :=
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"FromQ4_D".ToHenkel.SignalExchange.Filler;
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[8] := "FromQ4_D".ToHenkel.SignalExchange.Labeller."di10.x"[8];
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[9] := "FromQ4_D".ToHenkel.SignalExchange.Labeller."di10.x"[9];
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller.di13 := "FromQ4_D".ToHenkel.SignalExchange.Labeller.SpeedReference;
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```
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FC9: - N10:
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```pascal
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"ToQ3_D".FromHenkel := "ComHenkel_D".FromHenkel_L23;
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[0] := "FromQ3_D".ToHenkel.SignalExchange.Labeller."di10.x"[0];
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[1] := "FromQ3_D".ToHenkel.SignalExchange.Labeller."di10.x"[1];
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"ComHenkel_D".ToHenkel.SignalExchange.Labeller.SpeedReference := "FromQ3_D".ToHenkel.SignalExchange.Labeller.SpeedReference;
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```
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FC26 - Net 7:
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This counters depends on which Labeler is in production:
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| `"ToQ4_D".FromHenkel.SignalExchange.Labeller."di10.x"[3] = 0` | => MCC in production |
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| -------------------------------------------------------------- | -------------------- |
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| `"ToQ4_D".FromHenkel.SignalExchange.Labeller."di10.x"[10] = 0` | => PE in production |
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![[Pasted image 20240408151045.png|475]]
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FC6 - Net 3 :
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![[Pasted image 20240403145852.png]]
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#### The Q4/Q5 now will only work with L24 signals:
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***
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Depends how Henkel will manage this change.
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FC32:
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![[Pasted image 20240408144625.png]]
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In the future this will be only L24 so may be HENKEL decide to transfer all info on the L24 Prosoft.
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So we need to change to:
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```
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"ToQ4_D".FromHenkel := "ComHenkel_D".FromHenkel_L24;
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```
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