Obsidean_VM/9.3806 - Q5 - Inserimento Labeler PE - Notes for technician on Site - Q5 TL21-L23-L24.md at f4a4888955294a7ca31b50cef327ee13fa5cd448 - Obsidean_VM

6.5 KiB

Raw Blame History

Layout:

Added photocells:

!Pasted image 20240408151720.png

The flow now is:

Neumatic Divider M90:
1. Left: go to M90 - M91 - M92 - M98 - M99
  1. Dosser: M161 (minimotor Guide) - M157/M158 ( sinamics G120 one inverter two motors )
  2. Elevator: M93 - M94/M122
  3. Pneumatic Ejector
  4. M100 - M101
  5. ==Labeler==
  6. M102
  7. Combiner M103 : S1-M103
  8. ~~M107~~ : infeed Filler
  9. ==Filler==
2. Right:
  1. M95 - M96 - M97
  2. ~~M104 - M105~~
  3. Combiner M106 : S1-M106
  4. ~~M107~~ : infeed Filler
  5. ==Filler==

Synoptic changes:

Added Zone 7 and updated Zone 4,5 and 6.

Used Logic "FC TTOP AUTEFA 2 PH"

This logic uses 4 fix speed
3 Sensors:
- NxSA : Next motor SA photocell -> Timer 04 / 05-06 Jam
- NxSB: Next motor SB photocell -> Timer 06 Jam
- SA : actual motor SA photocell -> Timer 03 / 05 Jam
- SA : Timer 01: SA
- SB : Timer 02: SB
FIX1: ( empty )
- By default
FIX2: only 1 photocell accumulation
- NxSA e non SA e SB
FIX3: 2 photocells accumulation
- No SA + SB + NxSA o SA + SB NO NxSA : Two photocells but not 3
FIX4: 3 photocells ( Full )
- All 3 photocells

Doser M157/M158 with thermal sensor

Added sensor signals on E47.5 / E47.6
Added Allarm "DB Warnings".W173_01_7

Added Minimotor logic for Guide changer

Added Minimotor Logic FC1155 for the M161 on the PLC
- Called from FC380
Added 595 page on both HMI to setup the formats and allow manuals.

Diametro Bottiglia and Tolleranza Diametro are ==saved on the Recipe== as an array.
Add popup for homing

On this popup the user must put the length that is currently between the rubber conveyors.

!Pasted image 20240403113511.png

Added Motors to FC371:

      L     %DB319.DBB291        // Motor M98
      T     %DB371.DBB49

      L     %DB320.DBB291        // Motor M99
      T     %DB371.DBB50

      L     %DB321.DBB291        // Motor M100
      T     %DB371.DBB51

      L     %DB322.DBB291        // Motor M101
      T     %DB371.DBB52

      L     %DB323.DBB291        // Motor M102
      T     %DB371.DBB53

      L     %DB324.DBB291        // Motor M103
      T     %DB371.DBB54

      L     %DB325.DBB291        // Motor M157/158
      T     %DB371.DBB55

Added logic for Q1 on FC372

Added signals from and to Henkel

TO HENKEL:

! DB34: !

FROM HENKEL:

! DB33: !!

Added new Group of EMD for the Q5 line

DB224

!Pasted image 20240321151155.png

Flow selection Check:

This page helps the operator to ensure all flows are ok.

Added Alarms:

173/02/0 General - GUIDE M103 NOT OK FOR THE FLOW SELECTED
173/02/1 General - DIVIDER M90 NOT OK FOR THE FLOW SELECTED
173/02/2 General - DIVIDER LINE FLOW NOT OK FOR THE FLOW SELECTED
173/02/3 General - HENKEL SUPERVISION FLOW NOT CORRECT

Selectors Page:

Pause lowerator infeed:

With this selector the lowerator can be emptied to prevent damaging the bottles

Added Alarm:

"DB Warnings".W173_06_1 : 173/06/1 General - Stop bottle flow on lowerator

Flow:

On this page can be selected the Flow requested. Based on this selection the selected flow motor will be enabled and the other will be disabled.

PE Labeler Counting

Added 3 photocells:
Reset signal from Henkel from Q1
- "FromQ1_D".FromHenkel.SignalExchange.Labeller.di14[2]
- This signal must be connected with "FromQ1_D".FromHenkel.STW."di0.x"[1] from Q3
- On Q1 with "ToQ3_D".FromHenkel.STW."di0.x"[1]
- On FC9 segm 10

On Q4:

	Q4->Q1	Q1->Q4
Count	"ToQ1_D".ToHenkel.Counter.DischargeLabeller
Reset		"FromQ1_D".FromHenkel.SignalExchange.Labeller.di14[2]

On Q1 PLC:

FC32 - Net 10:

// Labeller counter Reset
"ToQ4_D".FromHenkel.SignalExchange.Labeller.di14[2] := "ToQ3_D".FromHenkel.STW."di0.x"[1];

FC32 - N8:


"ToQ4_D".FromHenkel := "ComHenkel_D".FromHenkel_L23;

"ComHenkel_D".ToHenkel.SignalExchange.Labeller."AlplaGate_L23/L24" :=
"FromQ4_D".ToHenkel.SignalExchange.Labeller."AlplaGate_L23/L24";

"ComHenkel_D".ToHenkel.SignalExchange.Filler :=
"FromQ4_D".ToHenkel.SignalExchange.Filler;

"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[8] := "FromQ4_D".ToHenkel.SignalExchange.Labeller."di10.x"[8];
"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[9] := "FromQ4_D".ToHenkel.SignalExchange.Labeller."di10.x"[9];

"ComHenkel_D".ToHenkel.SignalExchange.Labeller.di13 := "FromQ4_D".ToHenkel.SignalExchange.Labeller.SpeedReference;

FC9: - N10:

"ToQ3_D".FromHenkel := "ComHenkel_D".FromHenkel_L23;

"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[0] := "FromQ3_D".ToHenkel.SignalExchange.Labeller."di10.x"[0];
"ComHenkel_D".ToHenkel.SignalExchange.Labeller."di10.x"[1] := "FromQ3_D".ToHenkel.SignalExchange.Labeller."di10.x"[1];

"ComHenkel_D".ToHenkel.SignalExchange.Labeller.SpeedReference := "FromQ3_D".ToHenkel.SignalExchange.Labeller.SpeedReference;

FC26 - Net 7: This counters depends on which Labeler is in production:

`"ToQ4_D".FromHenkel.SignalExchange.Labeller."di10.x"[3] = 0`	=> MCC in production
`"ToQ4_D".FromHenkel.SignalExchange.Labeller."di10.x"[10] = 0`	=> PE in production

!Pasted image 20240408151045.png

FC6 - Net 3 :

The Q4/Q5 now will only work with L24 signals:

Depends how Henkel will manage this change.

FC32: !

In the future this will be only L24 so may be HENKEL decide to transfer all info on the L24 Prosoft. So we need to change to:

"ToQ4_D".FromHenkel := "ComHenkel_D".FromHenkel_L24;

6.5 KiB Raw Blame History