6.7 KiB
Cliente: Omega Packing Destinazione: Mexico Descrizione: Linea 7 Fàbrica de Jabòn la Corona
Motors:
Motor | 0,55KW | 0,75 KW | Photocell | IO | m/min a 50hz | IP | |
---|---|---|---|---|---|---|---|
1 | M231 | x | B51110 | IO45440.0 | 16.8 | 131 | |
2 | M232 | x | B51120 | IO45440.1 | 16.2 | 132 | |
3 | M233 | x | B51130 | IO45440.2 | 16.8 | 133 | |
4 | M234 | x | B51140 | IO45440.3 | 16.8 | 134 | |
5 | M235 | x | B51150 | IO45440.4 | 16.8 | 135 | |
6 | M236 | x | B51160 | IO45440.5 | 16.8 | 136 | |
7 | M237 | x | B51170 | IO45440.6 | 16.2 | 137 | |
8 | M238 | x | B52110 | IO45441.0 | 16.2 | 138 | |
9 | M239 | x | B52120 / B52130 | IO45441.1 / IO45441.2 | 16.2 | 139 | |
1 | M271 | x | B53110 | IO45450.0 | 11.1 | 171 | |
2 | M272 | x | B53120 | IO45450.1 | 11.1 | 172 | |
3 | M273 | x | 11.0 | 173 | |||
4 | M274 | x | 11.1 | 174 | |||
5 | M275 | x | B53130 | 11.1 | 175 | ||
6 | M276 | x | 8.2 | 176 | |||
7 | M277 | x | B53180 | 11.1 | 177 | ||
8 | M278 | x | 8.3 | 178 | |||
9 | M279 | x | 11.0 | 179 | |||
10 | M280 | x | B53140 | 11.1 | 180 | ||
11 | M281 | x | B53150 | 11.1 | 181 | ||
12 | M282 | x | B53160 | 11.1 | 182 |
IPs & Passwords
-
IPs:
- PLC: 10.1.30.11
- HMI: 10.1.30.10
- PLC: 192.168.1.11
- IM 192.168.1.1
- Stratix: 192.168.1.12
- Inverters: 192.168.1.131 ... 182xx
-
On HMI Users:
- Tec: 7777
- Manager: 8888
- Operator: 1111
- Superuser: 82549
-
PanelView Plus Passwords:
- VNC: 100
- System: Vetromeccanica24
- Setup: Vetromeccanica24
-
Web server 1734-AENTR/C: ( 10.1.30.12 )
- User: admin
- Password: password
Sections
The PLC is divided in 2 sections as TTOP / BCC from motors M231 to M239 and PACK / PCC from M271 to M282.
For the synoptic the all the layout is divided on Left / Right.
!Pasted image 20241009140921.png
!Pasted image 20241014175842.png
Flows
All the line has two selection of flows.
- In the TTOP area, you can select the FLOW to either M238 or M239. Based on this selection, the motors and the machines not involved in the flow will be disabled.
- The same for the Palletizing area on the M279, can be selected to manual Palletizing or to the M280 flow.
The flow logic work on the P0_Common.R006_Flows
programs and force the selection of only one selection for each flow.
!
Then the motor logics used this flags to decide if the motor can run or not.
Data:
!Pasted image 20241015114012.png
Motor Logic:
Every motor uses the same basic logic, copying on the Motor[1].I.Pht1 the photocell or photocells used on the motor.
R201_Input:
// Ingressi Motore M23160 - Omega
if Motor[1].Presence then
CPS(M23160:I,Motor[1].Drive.Telegram.I,1);
Motor[1].I.CircuitBreaker:=IO45420.0;
Motor[1].I.Thermic:=1;
Motor[1].I.Pht1:=IO45440.0;// 0 Product presence - 1 Empty
Motor[1].I.Pht2:=KI_NotPresent;
...
Motor[1].I.PEW:=KPEW_NotPresent;
end_if;
Then this photocells are filtered and used on the Enable
Then the timer output is used to run the motor.
To save Data on the Recipe
- With (4) the data is copied from Motors to PLC_Recipe
- With (1) the data is copied from PLC_Recipe to HMI_Recipe
- With (2) the data is copied from HMI_Recipe to Recipe_DataStore
Signals with other machines:
On the P0_Common.R011_ExtMachines there is the main configuration of the tags used for the digital and analog communications.
//ABILITAZIONI MACCHINE
ExtMachine[KBlower].Presence :=0;
ExtMachine[KUnscrambler].Presence :=0;
ExtMachine[KFiller].Presence :=0;
ExtMachine[KLabeller].Presence :=1;
ExtMachine[KSleever].Presence :=1;
ExtMachine[KShrinkWrapper].Presence :=1;
ExtMachine[KPackInsert].Presence :=0;
ExtMachine[KPallettizer].Presence :=1;
ExtMachine[KPastorizer].Presence :=0;
ExtMachine[KCluster].Presence :=0;
ExtMachine[KDepal].Presence :=0;
ExtMachine[KBalance].Presence :=1;
The HMI Texts are:
For the especial cases of signals that are generated on different Px can be used the CommonOutputs tags
P0_Common.R099_Output:
//uscite ciclo Comune
IO45610.3 := CommonOutputs.0 OR CommonOutputs.1;
PB71 / PB72 - Manual Palletizing
!Pasted image 20241015115326.png
For the manual palletizing the logic works like this:
PB71.Manual | PB71.Auto | PB71.Stop | PB72.Manual | PB72.Auto | PB72.Stop | Function |
---|---|---|---|---|---|---|
x | any | any | any | -> Stop | ||
any | any | any | x | -> Stop | ||
x | x | -> Manual run | ||||
x | x | -> Manual run | ||||
x | x | -> Auto run with photocell |
- So any stop position stops the M279
- To run in manual the other key must be in auto o manual
- To run in auto both keys must be in auto