Obsidean_VM/39 - 94102 - Alpla - Usa/94102 - ALPLA- USA - Notes ...

5.3 KiB

HMI configurated as all on Henkel ==on Ethernet not PN== The internal network is connected to the customer network. The IPs were given by the customer. The PLC is a OPC Server

Devices


Desc Node Name IP Address Role Kw A IO
SCALANCE XB-200 A46550 10.202.4.100 Device
SCALANCE XB-200 A46650 10.202.4.101 Device
SECOMEA secomea 10.202.4.102 Device
M31 31 U23110 10.202.4.103 Device 3 kw 5,7A 256
M32 32 U23210 10.202.4.104 Device 0,75kw 1,7A 264
M33 33 U23310 10.202.4.105 Device 0,75kw 1,7A 272
M34 34 U23410 10.202.4.106 Device 0,75kw 1,7A 280
M35 35 U23510 10.202.4.107 Device 0,75kw 1,7A 288
M36 36 U23610 10.202.4.108 Device 3 kw 5,7A 296
M121 121 U32110 10.202.4.109 Device 0,37kw 1A 336
M122 122 U32210 10.202.4.110 Device 0,37kw 1A 344
M155-M156 155 U43210 10.202.4.111 Device 0,55kw + 0,55kw 1,8A + 1,8A 352
M160 160 m160 10.202.4.112 Device
PLC vm_plc 10.202.4.113 Controller
HMI vm_hmi 10.202.4.114 HMI

Ejectors:


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The 4 photocells B51x50 - B51x80 are used to check the bottle is not fall down on the conveyor with the Trigger B51x40 . The B51x10 and B51x20 are used for the counting. The B51x30 is not used.

Photocells


Tag IO Elevator IO Lowerator Desc Type
B51x10 E33.0 E34.0 B6 Count Set TURCK BANNER PHOTOCELL OUTPUT COUNT SET
B51x20 E33.1 E34.1 B7 Count Reset TURCK BANNER PHOTOCELL OUTPUT COUNT RESET
B51x30 E33.2 E34.2 B8 Spare TURCK BANNER PHOTOCELL OUTPUT SPARE
B51x40 E33.3 E34.3 B1 Trigger SICK WL100 PHOTOCELL OUTPUT TRIGGER
B51x50 E33.4 E34.4 B2 Upper SICK WL100 PHOTOCELL OUTPUT HIGH CONTROL
B51x60 E33.5 E34.5 B3 Mid 1 SICK WL100 PHOTOCELL OUTPUT INTERMEDIATE CONTROL 1
B51x70 E33.6 E34.6 B4 Mid 2 SICK WL100 PHOTOCELL OUTPUT INTERMEDIATE CONTROL 2
B51x80 E33.7 E34.7 B5 Lower SICK WL100 PHOTOCELL OUTPUT LOW CONTROL

==Set up all photocells and sensors on the guides, ejectors, and transport to NC (normally closed).==

Users on the HMI identical as in ALPLA at HENKEL Q1 lines


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Manager
Tech
Maintenance
Operator
EOLO
Superuser
4023
3856
2975
1000
55667788
24034896

Added Minimotor logic for Guide changer


  • Added Minimotor Logic FC1155 for the M161 on the PLC
    • Called from FC380
  • Added 595 page on both HMI to setup the formats and allow manuals.

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  • Diametro Bottiglia and Tolleranza Diametro are ==saved on the Recipe== as an array.
  • Add popup for homing

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  • On this popup the user must put the length that is currently between the rubber conveyors.

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Motors page setup


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  1. This button goes to the Format change page that allow to control the M121 motor.
  2. This button goes to the Format change page that allow to control the M122 motor.
  3. This button goes to the Minimotor Format change page that allow to control the M160 motor.

Elevator/Lowerators Doors:


We couldn't test the full door logic because the emergency and door buttons were not connected. We manually tested the mechanical latch and unlatch by forcing the signal on the PLC, but this was only for the lowerator doors.

Guides for the Lowerator/Elevator:


We tested the format change on the Lowerator, Elevator, and rubber conveyors using the minimotor setup. Everything functioned correctly. The homing sensor was set to 300mm, and the k value for the pulse encoder was calculated as 2.75 mm per pulse.