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Obsidean_VM/33 - 9.402x - Shibuya/9.402x - Shinbuya - USA - G...

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Lines Transport Programming Information

  • 9.4022 : Dressing
  • 9.4023 : Mayo
  • 9.4024 : Jar
  • 9.4025 : Copack

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Table: Line Specifications

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Line Name Product Max Speed Product Spacing Conveyor Speed Coder Model Mark & Read Solution
Dressing Bottles 50 bpm 200 mm 10 m/min 9750 OCR
FS Jar Bottles 30 bpm 260 mm 8 m/min 9750 OCR
Copack Bottles 110 bpm 200 mm 22 m/min 9750 OCR
Copack Cases 10 cpm Not specified Not specified 5800 OCR
FS Jar Cases 5 cpm Not specified Not specified 5800 OCR

Additional Notes for Programming:

  1. Signal Communication:

    • For the Copack Line, there are specific signals between the Labeler and Conveyor:
      • From Labeler to Vetro: 81KA3 (relay) for downstream accumulation alarm signal
      • From Vetro to Labeler: 80KA2 for the labeler infeed gate close signal

  2. Line Control:

    • Blow molder:
      • Requires a DO for downstream full detection to inhibit bottle discharge
      • Requires a DI for restarting once downstream conveyor full condition is gone
    • Filler: No signals required for communication
    • Labeler (Dressing line): Consider signal for gate control of the accumulation table
    • Sealer: No signals required for communication with Cap Sealer for dressing

  3. Case Handling:

    • Case supply is fully manual
    • Audible alarm needed for operator notice when cases are ejected
    • Cases conveyors and sealer should stop running and show an alarm to the operator

  4. Ejector Systems:

    • Copack and FS Jar cases conveyors ejectors may need to be movable
    • Ejector electrical cabinet needs 24V DC power (not supplied by VMeccanica, only 480V or 110V AC available)
    • When ejector sensor is blocked, it should send a signal (specific actions to be determined)

  5. Scrap Management:

    • Scrap on the bottle lines will be managed by Logicscontrol

  6. Coder Integration:

    • Markem-Imaje will provide clean contacts for output management of the following conditions:
      • Camera Ready
      • Good Read
      • Bad Read
    • VMeccanica will use only the scrap signal for managing products not correctly read

  7. Mechanical Considerations:

    • Support structures needed for coders, cameras, panel PCs, encoders, and photocells
    • Specific mounting instructions and dimensions provided in the documents

  8. Electrical Considerations:

    • Power points needed for coders, Mark&Read panels, and panel PCs
    • Detailed power consumption information provided for each device

  9. Encoder and Sensor Details:

    • Encoder model: 10012473 (for 5800), A41372 (for 9750)
    • Photocell details: A45640, 6mm diameter fiber tip

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Would be necessary to clarify with the customer the following 3 points:

  • Is it possible to have the consent cable between the blower of lines 4022 and 4023 supplied by the customer?
  • Confirm that no type of exchange signals must be foreseen with the fillers of lines 4022 and 4023
  • Confirm whether in the end the customer accepts the use of communication via SIM for the secomea or will pull two cables, one per panel, from the plant network.

Full detection operation of both Blow Molders downstream:

  1. When Filling Line stops, bottles begin to backup / accumulate until they reach Conveyor Full Sensor. All of sensors located on the conveyor will be provided by Conveyor vendor and these will be located the place which has enough discharge space for ~100bottles.
  2. Once "Conveyor Full" detected, conveyor system will send the "Blow Molder Stop" signal, and then blow molder will close the infeed and run out all of the internal preforms & bottles to the downstream conveyor.
  3. After discharge all of the bottle, blow molder will go into Idle Mode.
Detail of Blow Molder Idle Mode:
  1. Lower Oven Temperatures to ~15%
  2. Continue to turn
  3. When Filling Line restarts, the bottles will begin to empty from the downstream conveyor. Once "Conveyor Full Sensor" released and have enough space to accumulate bottles for next blow molder stoppage, conveyor system will send "Blow Molder Run" signal and then the blow molder restarts the process.
Detail of Blow Molder Restart Step: (2 to 2.5 minutes needed to back to production):
  1. Ovens will go back to Full Power
  2. Preform Infeed Gate will Open to allow preforms to enter
  3. Bottles will start to be blown

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Riempimento per test

Dressing: Salsa tartaro e dopo salsa con sesamo

Il resto mayonesa

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