3.0 KiB
3.0 KiB
Lines Transport Programming Information
Table: Line Specifications
Line Name | Product | Max Speed | Product Spacing | Conveyor Speed | Coder Model | Mark & Read Solution |
---|---|---|---|---|---|---|
Dressing | Bottles | 50 bpm | 200 mm | 10 m/min | 9750 | OCR |
FS Jar | Bottles | 30 bpm | 260 mm | 8 m/min | 9750 | OCR |
Copack | Bottles | 110 bpm | 200 mm | 22 m/min | 9750 | OCR |
Copack | Cases | 10 cpm | Not specified | Not specified | 5800 | OCR |
FS Jar | Cases | 5 cpm | Not specified | Not specified | 5800 | OCR |
Additional Notes for Programming:
-
Signal Communication:
- For the Copack Line, there are specific signals between the Labeler and Conveyor:
- From Labeler to Vetro: 81KA3 (relay) for downstream accumulation alarm signal
- From Vetro to Labeler: 80KA2 for the labeler infeed gate close signal
- For the Copack Line, there are specific signals between the Labeler and Conveyor:
-
Line Control:
- Blow molder:
- Requires a DO for downstream full detection to inhibit bottle discharge
- Requires a DI for restarting once downstream conveyor full condition is gone
- Filler: No signals required for communication
- Labeler (Dressing line): Consider signal for gate control of the accumulation table
- Sealer: No signals required for communication with Cap Sealer for dressing
- Blow molder:
-
Case Handling:
- Case supply is fully manual
- Audible alarm needed for operator notice when cases are ejected
- Cases conveyors and sealer should stop running and show an alarm to the operator
-
Ejector Systems:
- Copack and FS Jar cases conveyors ejectors may need to be movable
- Ejector electrical cabinet needs 24V DC power (not supplied by VMeccanica, only 480V or 110V AC available)
- When ejector sensor is blocked, it should send a signal (specific actions to be determined)
-
Scrap Management:
- Scrap on the bottle lines will be managed by Logicscontrol
-
Coder Integration:
- Markem-Imaje will provide clean contacts for output management of the following conditions:
- Camera Ready
- Good Read
- Bad Read
- VMeccanica will use only the scrap signal for managing products not correctly read
- Markem-Imaje will provide clean contacts for output management of the following conditions:
-
Mechanical Considerations:
- Support structures needed for coders, cameras, panel PCs, encoders, and photocells
- Specific mounting instructions and dimensions provided in the documents
-
Electrical Considerations:
- Power points needed for coders, Mark&Read panels, and panel PCs
- Detailed power consumption information provided for each device
-
Encoder and Sensor Details:
- Encoder model: 10012473 (for 5800), A41372 (for 9750)
- Photocell details: A45640, 6mm diameter fiber tip
Remember to refer to the original documents for detailed schematics and specific measurements for mounting the various components.