Obsidean_VM/33 - 9.402x - Shibuya/33 - 9.4022 - Shibuya - Dressing/Signals/9.4022 - 4024 - Signals logic specs.md

Lines Transport Programming Information

Table: Line Specifications

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Line Name	Product	Max Speed	Product Spacing	Conveyor Speed	Coder Model	Mark & Read Solution
Dressing	Bottles	50 bpm	200 mm	10 m/min	9750	OCR
FS Jar	Bottles	30 bpm	260 mm	8 m/min	9750	OCR
Copack	Bottles	110 bpm	200 mm	22 m/min	9750	OCR
Copack	Cases	10 cpm	Not specified	Not specified	5800	OCR
FS Jar	Cases	5 cpm	Not specified	Not specified	5800	OCR

Additional Notes for Programming:

1. Signal Communication:

   • For the Copack Line, there are specific signals between the Labeler and Conveyor:
     • From Labeler to Vetro: 81KA3 (relay) for downstream accumulation alarm signal
     • From Vetro to Labeler: 80KA2 for the labeler infeed gate close signal

2. Line Control:

   • Blow molder:
     • Requires a DO for downstream full detection to inhibit bottle discharge
     • Requires a DI for restarting once downstream conveyor full condition is gone
   • Filler: No signals required for communication
   • Labeler (Dressing line): Consider signal for gate control of the accumulation table
   • Sealer: No signals required for communication with Cap Sealer for dressing

3. Case Handling:

   • Case supply is fully manual
   • Audible alarm needed for operator notice when cases are ejected
   • Cases conveyors and sealer should stop running and show an alarm to the operator

4. Ejector Systems:

   • Copack and FS Jar cases conveyors ejectors may need to be movable
   • Ejector electrical cabinet needs 24V DC power (not supplied by VMeccanica, only 480V or 110V AC available)
   • When ejector sensor is blocked, it should send a signal (specific actions to be determined)

5. Scrap Management:

   • Scrap on the bottle lines will be managed by Logicscontrol

6. Coder Integration:

   • Markem-Imaje will provide clean contacts for output management of the following conditions:
     • Camera Ready
     • Good Read
     • Bad Read
   • VMeccanica will use only the scrap signal for managing products not correctly read

7. Mechanical Considerations:

   • Support structures needed for coders, cameras, panel PCs, encoders, and photocells
   • Specific mounting instructions and dimensions provided in the documents

8. Electrical Considerations:

   • Power points needed for coders, Mark&Read panels, and panel PCs
   • Detailed power consumption information provided for each device

9. Encoder and Sensor Details:

   • Encoder model: 10012473 (for 5800), A41372 (for 9750)
   • Photocell details: A45640, 6mm diameter fiber tip

Remember to refer to the original documents for detailed schematics and specific measurements for mounting the various components.