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Obsidean_VM/39 - 94102 - Alpla - Usa/94102 - Alpla - Usa.md

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IPs

# Node Name Device Type IP Address Subnet Mask MAC Address Role Vendor Name Kw A
SWITCH A46550 SCALANCE XB-200 10.202.4.100 255.255.252.0 30:2f:1e:3e:7f:b8 Device SIEMENS AG
SWITCH A46650 SCALANCE XB-200 10.202.4.101 255.255.252.0 30:2f:1e:5c:a0:9a Device SIEMENS AG
RemoteAccess secomea SECOMEA 10.202.4.102 255.255.252.0 Device SECOMEA
M31 31 U23110 SINAMICS G120C 10.202.4.103 255.255.252.0 68:3e:02:4b:d1:e3 Device SIEMENS AG 3 kw 5,7A 6SL3210-1KE17-5AF1 256
M32 32 U23210 SINAMICS G120C 10.202.4.104 255.255.252.0 68:3e:02:48:68:89 Device SIEMENS AG 0,75kw 1,7A 6SL3210-1KE12-3AF2 264
M33 33 U23310 SINAMICS G120C 10.202.4.105 255.255.252.0 68:3e:02:48:9c:13 Device SIEMENS AG 0,75kw 1,7A 6SL3210-1KE12-3AF2 268
M34 34 U23410 SINAMICS G120C 10.202.4.106 255.255.252.0 68:3e:02:48:9c:04 Device SIEMENS AG 0,75kw 1,7A 6SL3210-1KE12-3AF2 272
M35 35 U23510 SINAMICS G120C 10.202.4.107 255.255.252.0 68:3e:02:48:68:9e Device SIEMENS AG 0,75kw 1,7A 6SL3210-1KE12-3AF2 276
M36 36 U23610 SINAMICS G120C 10.202.4.108 255.255.252.0 68:3e:02:5c:fd:70 Device SIEMENS AG 3 kw 5,7A 6SL3210-1KE17-5AF1 260
M121 121 U32110 SINAMICS G120C 10.202.4.109 255.255.252.0 68:3e:02:63:a6:9c Device SIEMENS AG 0,37kw 1A 6SL3210-1KE11-8AF2 280
M122 122 U32210 SINAMICS G120C 10.202.4.110 255.255.252.0 68:3e:02:63:a6:c9 Device SIEMENS AG 0,37kw 1A 6SL3210-1KE11-8AF2 284
M155-M156 155 U43210 SINAMICS G120C 10.202.4.111 255.255.252.0 68:3e:02:66:37:a2 Device SIEMENS AG 0,55kw + 0,55kw 1,8A + 1,8A 6SL3210-1KE14-3UF2 288
M160 160 m160 MINIMOTOR 10.202.4.112 255.255.252.0 Device
PLC vm_plc S7-1500 10.202.4.113 255.255.252.0 ec:1c:5d🇩🇪cc:8a Controller SIEMENS AG
HMI vm_hmi TP900 Comfort 10.202.4.114 255.255.252.0 ac:64:17:f1:07:a6 HMI SIEMENS AG

Formats:

ID FORMATO DISEGNO L x l (mm) H (mm) Senso di avanzamento Produz. b/h
1 128 oz - LD01 9206_522_010_01 238,76 x 133,9 251,7 Stretto 2.400
2 150 oz - LD02 9206_520_001_02 241,08 x 133,93 276,5 Stretto 2.400
3 175 oz - LD03 9206_522_011_03 238,76 x 159,04 282,38 Stretto 2.400
4 200 oz - LD04 9206_520_003_01 238,51 x 158,9 294,13 Stretto 2.400
5 225 oz - LD05 9206_521_008_07 279,4 x 145,18 292,09 Stretto 2.400
6 255 oz - LD06 9206_520_002_03 279,4 x 152,4 292,1 Stretto 2.400

Signal Exchange Documentation - ALPLA Project

Speed Parameters

  • Average speed: 387 mm/s
  • Minimum speed: 232 mm/s
  • Maximum speed: 620 mm/s

OPCUA Interface Signals

User:

Administrator : Vetromeccanica25 ALPLA : Alpla2025

Inputs (OPCUA to Vetromeccanica)

Signal Description Type
Speed Adjustment Adjustable speed in mm/s Analog
Start/Stop Control system operation Digital
Safety Area Status Safety area monitoring Digital

Outputs (Vetromeccanica to OPCUA)

Signal Description Type
Counter Infeed Bottle count at infeed Counter
Counter Outfeed Bottle count at outfeed Counter
Error Status System error indication Digital
Start/Stop Status Current operation status Digital
Starved Status Line starvation indication Digital
Blocked Status Line blockage indication Digital
Actual Speed Current operational speed Analog

Additional Control Requirements

  1. Elevator Area:

    • No buffer required before elevator
    • Elevator doesn't need to be empty (though safer for preventing bottle dents)
    • Encoder installation requires shaft drawing

  2. Lowerator Area:

    • Light barrier required for:
      • Stopping detection
      • Jam detection

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Photocells

Tag IO Elevator IO Lowerator Desc Type
B51x10 E33.0 E34.0 B6 Count Set TURCK BANNER PHOTOCELL OUTPUT COUNT SET
B51x20 E33.1 E34.1 B7 Count Reset TURCK BANNER PHOTOCELL OUTPUT COUNT RESET
B51x30 E33.2 E34.2 B8 Spare TURCK BANNER PHOTOCELL OUTPUT SPARE
B51x40 E33.3 E34.3 B1 Trigger SICK WL100 PHOTOCELL OUTPUT TRIGGER
B51x50 E33.4 E34.4 B2 Upper SICK WL100 PHOTOCELL OUTPUT HIGH CONTROL
B51x60 E33.5 E34.5 B3 Mid 1 SICK WL100 PHOTOCELL OUTPUT INTERMEDIATE CONTROL 1
B51x70 E33.6 E34.6 B4 Mid 2 SICK WL100 PHOTOCELL OUTPUT INTERMEDIATE CONTROL 2
B51x80 E33.7 E34.7 B5 Lower SICK WL100 PHOTOCELL OUTPUT LOW CONTROL

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M121-M122 Motors Labels

!Pasted image 20250123142954.png !Pasted image 20250123141506.png !Pasted image 20250123141639.png

M31 - M32 Motors Labels

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M32, M33, M34, M35 Motors Labels

460v - 1.59A - .75kw - 60hz - 1760 rpm

!Pasted image 20250123145309.png !Pasted image 20250123145952.png

To avoid overtravel opening in case of max/home sensor (1) failure, consider the following:

  • These guides use the sensor (1) for homing, which is activated every time homing is requested from the panel.
  • If the sensor is not detected, the system does not have a mechanical stop, and the transport rubber could collide with the format change chain (2).
  • A possible solution is to add a mechanical stop at point (3) to physically limit the stroke.

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This was the solution to avoid the overtravel in case the home sensor is not read:

!Pasted image 20250130113634.png

Users as in ALPLA at HENKEL Q1 lines

!Pasted image 20250127121944.png